SHIFT AND SELECT LEVER SHAFT REASSEMBLY

PROCEDURE


  1. INSTALL CONTROL SHAFT COVER OIL SEAL


    1. Coat the lip of a new control shaft cover oil seal with MP grease.

    2. A01VFMXE01

      Using SST and a hammer, tap in the control shaft cover oil seal to the control shaft cover.

      SST
      09950-60010   ( 09951-00260 )
      09950-70010   ( 09951-07100 )
      Standard depth
      0 to 0.5 mm (0 to 0.020 in.)

      Note

      Do not damage the lip of the control shaft cover oil seal.

  2. INSTALL SELECT LEVER SHAFT OIL SEAL


    1. Coat the lip of a new select lever shaft oil seal with MP grease.

    2. A01VHZXE01

      Using SST and a hammer, tap in the select lever shaft oil seal to the control shaft cover.

      SST
      09950-60010   ( 09951-00240 )
      09950-70010   ( 09951-07100 )
      Standard depth
      2.0 to 2.5 mm (0.0788 to 0.0984 in.)

      Note

      Do not damage the lip of the select lever shaft oil seal.

  3. INSTALL SHIFT AND SELECT LEVER SHAFT


    1. A01VM52E01
      Text in Illustration
      *1 MP grease

      Apply MP grease to the contact surface of the shift lever boot and install the shift lever boot to the shift and select lever shaft.

    2. Apply MP grease to the contact surfaces of the control shaft cover and shift and select lever shaft.

    3. Install the shift and select lever shaft together with the shift lever boot to the control shaft cover.

      Note

      Do not damage the lip of the oil seal.

    4. A01VLG3E03
      Text in Illustration
      *a Rope or equivalent

      Using a screwdriver and hammer, install a new snap ring to the shift and select lever shaft.

      Tech Tips

      Lifting the control shaft cover up with a piece of rope or equivalent makes installation easier.

  4. INSTALL SELECT INNER LEVER


    1. A01VH5Y

      Install the select inner lever to the control shaft cover.

  5. INSTALL SELECT LEVER SHAFT


    1. Apply MP grease to the contact surfaces of the control shaft cover and select lever shaft.

    2. A01VGX4

      Install the select lever shaft to the control shaft cover and pass the select lever shaft through the select inner lever.

      Note


      • Do not damage the lip of the select lever shaft oil seal.

      • Fit the end of the select inner lever into the groove of the shift and select lever shaft as shown in the illustration.

    3. Coat the threads of the bolts with adhesive and install the bolt to the select inner lever.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      Torque:
      38 N*m  { 387 kgf*cm, 28 ft.*lbf }

  6. INSTALL NO. 2 SELECT SPRING SEAT


    1. A01VF32E01
      Text in Illustration
      *1 MP grease

      Apply MP grease to the inner surface of the No. 2 select spring seat and the shift and select lever shaft, and then install the No. 2 select spring seat to the shift and select lever shaft.

  7. INSTALL SELECT RETURN COMPRESSION SPRING


    1. A01VEAI

      Install the select return compression spring to the shift and select lever shaft.

  8. INSTALL LOCK BALL HOLDER


    1. A01VL9T

      Install the lock ball holder.

  9. INSTALL INNER NO. 1 SHIFT LEVER


    1. A01VG6KE01
      Text in Illustration
      *1 MP grease

      Apply MP grease to the contact surfaces of the shift interlock plate and the shift and select lever shaft.

    2. A01VKFO

      While pushing up the inner No. 1 shift lever so that the hole of the inner No. 1 shift lever aligns with the hole of the shift and select lever shaft, insert a pin punch halfway into the inner lever, and then using another pin punch and a hammer, tap in the inner No. 1 shift lever slotted pin. When the inner No. 1 shift lever is fixed in place with the slotted spring pin, pull out the pin punch while holding the inner lever.

      Standard depth
      -0.5 to 0.5 mm (-0.0196 to 0.0196 in.)
    3. A01VJES

      Using a screwdriver and hammer, install a new snap ring to the shift and select lever shaft.