CLUTCH PEDAL SWITCH INSTALLATION

PROCEDURE


  1. INSTALL NO. 2 CLUTCH START SWITCH ASSEMBLY (for LHD)


    1. Install the No. 2 clutch start switch assembly to the clutch pedal support sub-assembly and temporarily tighten the lock nut.

      Tech Tips

      Tighten the lock nut to the specified torque when adjusting the clutch pedal.

  2. INSTALL NO. 2 CLUTCH START SWITCH ASSEMBLY (for RHD)


    1. Install the No. 2 clutch start switch assembly to the clutch pedal support sub-assembly with the nut.

      Torque:
      16 N*m  { 160 kgf*cm, 12 ft.*lbf }

    2. Connect the No. 2 clutch start switch connector.

    3. A01VL7KE01
      Text in Illustration
      *a Clearance

      Without depressing the clutch pedal, check that the clearance shown in the illustration is as specified.

      Standard clearance
      for TMC Made
      2.5 to 5.5 mm (0.098 to 0.217 in.)
      for TMMF Made except 1ND-TV
      1.3 to 4.3 mm (0.051 to 0.169 in.)
      for TMMF Made 1ND-TV
      0.5 to 3.5 mm (0.020 to 0.138 in.)

  3. INSTALL CLUTCH START SWITCH ASSEMBLY


    1. Install the clutch start switch assembly to the clutch pedal support sub-assembly with the nut.

      Torque:
      16 N*m  { 160 kgf*cm, 12 ft.*lbf }

    2. Connect the clutch start switch connector.

    3. With the clutch pedal fully depressed, check that the clearance shown in the illustration is as specified.

      A01VJITE01
      Text in Illustration
      *A for LHD
      *B for RHD
      *a Clearance
      A01VL3H Fully depressed
      Standard clearance
      for LHD except 1ND-TV
      2.0 to 5.0 mm (0.079 to 0.197 in.)
      for LHD 1ND-TV
      2.5 to 5.5 mm (0.098 to 0.217 in.)
      for RHD
      2.5 to 5.5 mm (0.098 to 0.217 in.)

  4. INSPECT AND ADJUST CLUTCH PEDAL HEIGHT (for LHD)

    Click here

  5. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

    Click here

  6. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Knee Airbag)

    Click here

  7. INSTALL LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL (for LHD)

    Click here

  8. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

    Click here

  9. INSPECT CLUTCH START SYSTEM

    Click here