CLUTCH UNIT(for C551) REMOVAL

PROCEDURE


  1. REMOVE MANUAL TRANSAXLE ASSEMBLY

    Click here

  2. REMOVE NO. 1 CLUTCH HOUSING COVER


    1. A01VH3I

      Remove the No. 1 clutch housing cover from the manual transaxle assembly.

  3. REMOVE CLUTCH RELEASE BEARING ASSEMBLY


    1. A01VDPZE02
      Text in Illustration
      *1 Release Bearing Hub Clip
      *2 Clutch Release Bearing Assembly

      Disengage the release bearing hub clip and remove the clutch release bearing assembly from the clutch release fork.

  4. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY


    1. A01VEC4

      Using 2 screwdrivers and a hammer, tap the E-ring out.

    2. A01VJ9H

      Pull the clutch release fork sub-assembly out of the transaxle case to remove the clutch release fork from the transaxle case.

  5. REMOVE CLUTCH RELEASE FORK SHAFT OIL SEAL


    1. A01VKBVE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the clutch release fork shaft oil seal.

  6. REMOVE CLUTCH COVER ASSEMBLY


    1. A01VM2LE02
      Text in Illustration
      *a Matchmark

      Put the matchmarks on the clutch cover assembly and the flywheel sub-assembly.

    2. Loosen each set bolt one turn at a time in the order shown in the illustration until the spring tension is released.

    3. Remove the set bolts and pull off the clutch cover assembly.

      Note

      Do not drop the clutch disc assembly.

  7. REMOVE CLUTCH DISC ASSEMBLY


    1. Remove the clutch disc assembly.

      Note

      Keep the lining part of the clutch disc and the surfaces of the pressure plate and flywheel free of oil and foreign matter.