CLUTCH UNIT(for C551) REMOVAL

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PROCEDURE

1. Click here

   REMOVE MANUAL TRANSAXLE ASSEMBLY

   (Click here)

2. Click here

   REMOVE NO. 1 CLUTCH HOUSING COVER

   
   
   1. 

      Remove the No. 1 clutch housing cover from the manual transaxle assembly.

3. Click here

   REMOVE CLUTCH RELEASE BEARING ASSEMBLY

   
   
   1. 

      Disengage the release bearing hub clip and remove the clutch release bearing assembly from the clutch release fork.

      Table 1. Text in Illustration

      *1	Release Bearing Hub Clip
      *2	Clutch Release Bearing Assembly

4. Click here

   REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY

   
   
   1. 

      Using 2 screwdrivers and a hammer, tap the E-ring out.

   2. 

      Pull the clutch release fork sub-assembly out of the transaxle case to remove the clutch release fork from the transaxle case.

5. Click here

   REMOVE CLUTCH RELEASE FORK SHAFT OIL SEAL

   
   
   1. 

      Using a screwdriver with its tip wrapped with protective tape, remove the clutch release fork shaft oil seal.

      Table 2. Text in Illustration

      *1	Protective Tape

6. Click here

   REMOVE CLUTCH COVER ASSEMBLY

   
   
   1. 

      Put the matchmarks on the clutch cover assembly and the flywheel sub-assembly.

      Table 3. Text in Illustration

      *a

      Matchmark

   2. Loosen each set bolt one turn at a time in the order shown in the illustration until the spring tension is released.

   3. Remove the set bolts and pull off the clutch cover assembly.

      Note:

      Do not drop the clutch disc assembly.

7. Click here

   REMOVE CLUTCH DISC ASSEMBLY

   
   

   1. Remove the clutch disc assembly.

      Note:

      Keep the lining part of the clutch disc and the surfaces of the pressure plate and flywheel free of oil and foreign matter.