CLUTCH STROKE SENSOR(for EC65A) INSPECTION

PROCEDURE


  1. INSPECT CLUTCH STROKE SENSOR


    1. A01VLTWE15
      Text in Illustration
      *a

      Component without harness connected

      (Clutch Stroke Sensor (Main))
      *b Sensor Arm

      Measure the voltage between the terminals of the clutch stroke sensor connector (Main).


      1. Prepare 3 dry cell batteries (1.5 V) and 2 leads for connecting the batteries and the sensor.

      2. Connect the batteries in series.

      3. Connect the positive battery terminal to sensor terminal 3 (VCR1), and the negative battery terminal to sensor terminal 2 (E2R1).

      4. Measure the voltage according to the value(s) in the table below.

        Standard Voltage (combined dry cell battery voltage of 4.5 V)
        Tester Connection

        Condition

        (Sensor Angle)

        		 Specified Condition
        1 (VSR1) - 2 (E2R1) 55° Approximately 4.05 V
        0° Approximately 2.25 V
        -55° Approximately 0.45 V
        Reference Voltage (combined dry cell battery voltage of 5.0 +/- 0.3 V)
        Tester Connection

        Condition

        (Sensor Angle)

        		 Specified Condition
        1 (VSR1) - 2 (E2R1) 55° Approximately 4.5 V
        0° Approximately 2.5 V
        -55° Approximately 0.5 V

        Note


        • Do not apply more than 6 V.

        • Do not drop the clutch stroke sensor. If dropped, replace it with a new one.

        If the voltage is not as specified, replace the clutch stroke sensor.

    2. A01VLTWE16
      Text in Illustration
      *a

      Component without harness connected

      (Clutch Stroke Sensor (Sub))
      *b Sensor Arm

      Measure the voltage between the terminals of the clutch stroke sensor connector (Sub).


      1. Prepare 3 dry cell batteries (1.5 V) and 2 leads for connecting the batteries and the sensor.

      2. Connect the batteries in series.

      3. Connect the positive battery terminal to sensor terminal 6 (VCR2), and the negative battery terminal to sensor terminal 5 (E2R2).

      4. Measure the voltage according to the value(s) in the table below.

        Standard Voltage (combined dry cell battery voltage of 4.5 V)
        Tester Connection

        Condition

        (Sensor Angle)

        		 Specified Condition
        4 (VSR2) - 5 (E2R2) 55° Approximately 4.05 V
        0° Approximately 2.25 V
        -55° Approximately 0.45 V
        Reference Voltage (combined dry cell battery voltage of 5.0 +/- 0.3 V)
        Tester Connection

        Condition

        (Sensor Angle)

        		 Specified Condition
        4 (VSR2) - 5 (E2R2) 55° Approximately 4.5 V
        0° Approximately 2.5 V
        -55° Approximately 0.5 V

        Note


        • Do not apply more than 6 V.

        • Do not drop the clutch stroke sensor. If dropped, replace it with a new one.

        If the voltage is not as specified, replace the clutch stroke sensor.