CLUTCH ACTUATOR(for EC65A) INSTALLATION

PROCEDURE


  1. INSTALL NO. 1 CLUTCH ACTUATOR BRACKET


    1. A0047E1E02

      Install the No. 1 clutch actuator bracket to the manual transaxle assembly with the 4 bolts in several steps.

      Torque:
      17 N*m  { 173 kgf*cm, 13 ft.*lbf }

      Note

      Temporarily tighten bolt A, and then fully tighten the 4 bolts in the order of B, C, D and A.

    2. Install the wire harness clamp bracket to the No. 1 clutch actuator bracket with the bolt.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

  2. INSTALL CLUTCH ACTUATOR ASSEMBLY


    1. A00475DE04

      Install the clutch actuator assembly to the No. 1 clutch actuator bracket with the 3 bolts in several steps.

      Torque:
      17 N*m  { 173 kgf*cm, 13 ft.*lbf }

      Note

      Temporarily tighten bolt A, and then fully tighten the 3 bolts in the order of B, C and A.

  3. INSTALL BLEEDER CLUTCH RELEASE TUBE


    1. Using a union nut wrench (10 mm), install the bleeder clutch release tube.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  4. INSTALL WIRE HARNESS CLAMP BRACKET


    1. Install the wire harness clamp bracket to the clutch actuator assembly with the bolt.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

  5. CONNECT WIRE HARNESS


    1. Connect the 2 connectors and engage the 2 wire harness clamps.

  6. FILL CLUTCH ACTUATOR RESERVOIR WITH BRAKE FLUID

    Click here

  7. BLEED CLUTCH LINE

    Click here

  8. INSPECT FOR BRAKE FLUID LEAK

  9. INSPECT BRAKE FLUID LEVEL

    Click here

  10. INSTALL AIR CLEANER BRACKET

    Click here

  11. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  12. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

    Click here

  13. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  14. PERFORM INITIALIZATION OF MULTI-MODE MANUAL TRANSAXLE SYSTEM

    Click here

  15. PERFORM LEARNING OF MULTI-MODE MANUAL TRANSAXLE SYSTEM

    Click here

  16. PERFORM SYNCHRONIZATION POSITION CALIBRATION

    Click here