CLUTCH MASTER CYLINDER(for RHD) INSTALLATION

PROCEDURE


  1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS


    1. B00469GC04
      *1 Lock Nut
      *2 Clutch Master Cylinder Push Rod Clevis

      Install the lock nut to the push rod.

    2. Install the clutch master cylinder push rod clevis to the push rod.

    3. Tighten the lock nut and check the dimension A is same as the dimension A that has been measured.

      Torque:
      12 N*m  { 120 kgf*cm, 9 ft.*lbf }

      Note

      When tightening the lock nut, be sure to hold the clevis in place by its square or hexagonal portion.

  2. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY


    1. Install the clutch master cylinder assembly with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
    2. B0046R2

      Apply MP grease to the clevis pin.

      Text in Illustration
      B0046MU MP grease

    3. Install the clutch master cylinder push rod clevis to the clutch pedal sub-assembly with the clevis pin and a new clip.

      Tech Tips

      Install the clevis pin from the right side of the vehicle.

  3. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE


    1. Using a union nut wrench (10 mm), connect the clutch master cylinder to flexible hose tube to the clutch master cylinder assembly.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  4. CONNECT CLUTCH RESERVOIR TUBE


    1. Connect the clutch reservoir tube to the clutch master cylinder assembly with the clip.

  5. FILL RESERVOIR WITH BRAKE FLUID (for TMC Made)

    Click here

  6. FILL RESERVOIR WITH BRAKE FLUID (for TMMF Made)

    Click here

  7. BLEED CLUTCH LINE (for C551)

    Click here

  8. BLEED CLUTCH LINE (for EC62)

    Click here

  9. BLEED CLUTCH LINE (for EC65)

    Click here

  10. INSPECT FOR BRAKE FLUID LEAK

  11. INSPECT BRAKE FLUID LEVEL (for TMC Made)

    Click here

  12. INSPECT BRAKE FLUID LEVEL (for TMMF Made)

    Click here

  13. INSPECT AND ADJUST CLUTCH PEDAL

    Click here

  14. INSTALL OUTER COWL TOP PANEL

    Click here

  15. INSTALL INNER COWL TOP TO COWL BRACE

    Click here

  16. INSTALL FRONT NO. 1 VENTILATOR SEAL

    Click here

  17. INSTALL FRONT AIR SHUTTER SEAL RH

    Click here

  18. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Tech Tips

    Use the same procedure as for LHD models Click here.

  19. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

    Click here

  20. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Knee Airbag)

    Tech Tips

    Use the same procedure as for LHD models Click here.

  21. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

    Tech Tips

    Use the same procedure as for LHD models Click here.