Tech Tips
Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.
| Symptom | Suspected Area | See page |
|---|---|---|
| Abnormal Noise | Oil (Level low) | |
| Oil (Wrong) | ||
| Gear (Input shaft) (Worn or damaged) | ||
| Gear (Output shaft) (Worn or damaged) | ||
| Bearing (Input shaft) (Worn or damaged) | ||
| Bearing (Output shaft) (Worn or damaged) | ||
| Bearing (Differential case) (Worn or damaged) | ||
| Oil leak | Oil (Level too high) | |
| Gasket (Damaged) | ||
| Oil seal (Worn or damaged) | ||
| Hard shifting or impossible to shift | Control cable (Faulty) | |
| Shift fork (Worn) | ||
| Synchronizer ring (Input shaft) (Worn or damaged) | ||
| Synchronizer ring (Output shaft) (Worn or damaged) | ||
| Shift key spring (Input shaft) (damaged) | ||
| Shift key spring (Output shaft) (damaged) | ||
| Gear (Input shaft) (damaged) | ||
| Gear (Output shaft) (damaged) | ||
| Hub sleeve (Input shaft) (damaged) | ||
| Hub sleeve (Output shaft) (damaged) | ||
| Jumps out of gear or shift lever moves excessively | Shift fork (Worn) | |
| Gear (Input shaft) (Worn or damaged) | ||
| Gear (Output shaft) (Worn or damaged) | ||
| Bearing (Input shaft) (Worn or damaged) | ||
| Bearing (Output shaft) (Worn or damaged) |