CLUTCH PEDAL(for RHD) ADJUSTMENT

PROCEDURE


  1. INSPECT AND ADJUST CLUTCH PEDAL HEIGHT


    1. Turn back the floor carpet.

    2. Check that the pedal height is correct.

      A01VLZZE01
      Text in Illustration
      *1 Clutch Pedal Stopper Bolt *2 Lock Nut (Pedal Height Adjust Point)
      *3 No. 3 Dash Panel Insulator Pad - -
      *a Pedal Height from No. 3 Dash Panel Insulator Pad *b Measuring Plane of No. 3 Dash Panel Insulator Pad
      Pedal height from No. 3 dash panel insulator pad
      except 1ND-TV
      125.5 to 135.5 mm (4.94 to 5.33 in.)
      for 1ND-TV
      135.5 to 145.5 mm (5.33 to 5.73 in.)

    3. If the pedal height is not as specified, adjust it as follows.


      1. Loosen the lock nut and turn the clutch pedal stopper bolt until the correct height is obtained.

      2. Tighten the lock nut.

        Torque:
        16 N*m  { 160 kgf*cm, 12 ft.*lbf }

    4. Check the No. 2 clutch start switch clearance Click here.

  2. INSPECT AND ADJUST PEDAL FREE PLAY AND PUSH ROD PLAY


    1. A01VM2CE01
      Text in Illustration
      *1 Push Rod
      *2 Lock Nut (Push Rod Play and Free Play Adjust Point)
      *a Push Rod Play
      *b Pedal Free Play

      Check that the pedal free play and push rod play are correct.

      Tech Tips

      Pay close attention to the change in resistance to distinguish between pedal free play and push rod play while performing the inspection.


      1. Depress the pedal until clutch resistance begins to be felt.

        Pedal free play
        5.0 to 15.0 mm (0.197 to 0.591 in.)

      2. Gently depress the pedal until resistance begins to increase a little.

        Push rod play at pedal top
        1.0 to 5.0 mm (0.0394 to 0.197 in.)

    2. If necessary, adjust the pedal free play and push rod play.

      Tech Tips

      The push rod play can be adjusted by changing the length of the push rod. Pedal free play changes together with push rod play.


      1. Loosen the lock nut and turn the push rod until the correct free play and push rod play are obtained.

        Note


        • When loosening the lock nut, be sure to hold the clevis in place by its square or hexagonal portion.

        • If pedal free play and push rod play are not within the standard range even after adjustment, inspect the related parts.

      2. Tighten the lock nut.

        Torque:
        12 N*m  { 120 kgf*cm, 9 ft.*lbf }

        Note

        When tightening the lock nut, be sure to hold the clevis in place by its square or hexagonal portion.

      3. After adjusting the pedal free play and push rod play, check the pedal height.

  3. INSPECT CLUTCH RELEASE POINT


    1. A01VF2XE01
      Text in Illustration
      *a Full Stroke End Position
      *b from Pedal Stroke End Position to Release Point
      *c Release Point
      *d Pedal Stroke

      Check the clutch release point.


      1. Pull the parking brake lever and install wheel stoppers.

      2. Start the engine and run it at idle.

      3. Without depressing the clutch pedal, slowly move the shift lever into reverse until the gears come into contact.

      4. Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position.

        Standard distance
        25 mm (0.984 in.) or more (from pedal stroke end position to release point)
        Pedal stroke (Reference)
        except 1ND-TV
        125 to 135 mm (4.92 to 5.31 in.)
        for 1ND-TV
        137 to 147 mm (5.39 to 5.79 in.)

        If the distance is not as specified, perform the following procedure:


        • Check the pedal height.

        • Check the push rod play and pedal free play.

        • Bleed the clutch line.

        • Check the clutch cover and clutch disc.

    2. Install the floor carpet.