CLUTCH PEDAL(for RHD) REMOVAL

PROCEDURE


  1. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

    Tech Tips

    Use the same procedure as for LHD models Click here.

  2. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

    Click here

  3. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Knee Airbag)

    Tech Tips

    Use the same procedure as for LHD models Click here.

  4. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY


    1. Disconnect the connectors and disengage the wire harness clamps.

    2. A01VL8R

      Remove the clip and the clevis pin, and separate the clutch master cylinder push rod clevis from the clutch pedal sub-assembly.

    3. A01VJU9

      Remove the 2 nuts and separate the clutch master cylinder assembly from the clutch pedal support sub-assembly.

    4. A01VG2J

      Remove the 2 bolts and the clutch pedal support sub-assembly.

  5. REMOVE CLUTCH START SWITCH ASSEMBLY


    1. A01VLIT

      Remove the nut and the clutch start switch assembly from the clutch pedal support sub-assembly.

  6. REMOVE NO. 2 CLUTCH START SWITCH ASSEMBLY


    1. A01VGCJ

      Remove the nut and the No. 2 clutch start switch assembly from the clutch pedal support sub-assembly.

  7. REMOVE CLUTCH PEDAL STOPPER BOLT


    1. A01VF2R

      Loosen the lock nut and remove the clutch pedal stopper bolt from the clutch pedal support sub-assembly.

  8. REMOVE CLUTCH PEDAL SPRING (except 1ND-TV)


    1. A01VEM2

      Remove the clutch pedal spring.

  9. REMOVE PEDAL SPRING (for 1ND-TV)


    1. A01VKKS

      While the clutch pedal is fully depressed, remove the pedal spring.

  10. REMOVE CLUTCH PEDAL TURNOVER BUSH (for 1ND-TV)


    1. A01VDT6

      Remove the clutch pedal turnover bush from the clutch pedal sub-assembly.

  11. REMOVE CLUTCH PEDAL SPRING HOLDER (for 1ND-TV)


    1. A01VKBK

      Remove the clutch pedal spring holder from the clutch pedal support sub-assembly.

  12. REMOVE CLUTCH PEDAL SUB-ASSEMBLY


    1. A01VI5U

      Remove the bolt, the nut and the clutch pedal sub-assembly from the clutch pedal support sub-assembly.

      Note

      Turn the nut while holding the bolt.

  13. REMOVE CLUTCH PEDAL SHAFT COLLAR


    1. A01VI5A

      Remove the 2 clutch pedal bushes and the clutch pedal shaft collar from the clutch pedal sub-assembly.

  14. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH


    1. A01VGFS

      Using a hexagon wrench (8 mm) and a hammer, remove the clutch master cylinder push rod clevis bush from the clutch pedal sub-assembly.

  15. REMOVE NO. 1 CLUTCH PEDAL CUSHION


    1. Remove the No. 1 clutch pedal cushion from the clutch pedal sub-assembly.

  16. REMOVE CLUTCH PEDAL STOPPER


    1. Remove the clutch pedal stopper from the clutch pedal sub-assembly.

  17. REMOVE CLUTCH PEDAL PAD


    1. Remove the clutch pedal pad from the clutch pedal sub-assembly.