CLUTCH PEDAL(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL CLUTCH PEDAL PAD


    1. Install the clutch pedal pad to the clutch pedal sub-assembly.

  2. INSTALL NO. 1 CLUTCH PEDAL CUSHION


    1. Install the No. 1 clutch pedal cushion to the clutch pedal sub-assembly.

  3. INSTALL CLUTCH PEDAL SHAFT COLLAR


    1. A01VEQB

      Apply MP grease to both sides of 2 new clutch pedal bushes.

      Text in Illustration
      A01VL3H MP grease

    2. Install the 2 clutch pedal bushes and clutch pedal shaft collar to the clutch pedal sub-assembly.

  4. INSTALL CLUTCH PEDAL SUB-ASSEMBLY


    1. Install the clutch pedal sub-assembly to the clutch pedal support sub-assembly with the bolt and the nut.

      Torque:
      37 N*m  { 375 kgf*cm, 27 ft.*lbf }

      Note

      Turn the nut while holding the bolt.

  5. INSTALL CLUTCH PEDAL SPRING (except 1ND-TV)


    1. Install the clutch pedal spring to the clutch pedal sub-assembly and the clutch pedal support sub-assembly.

  6. INSTALL CLUTCH PEDAL SPRING HOLDER (for 1ND-TV)


    1. A01VHV3

      Apply MP grease to the contact surface of the clutch pedal spring holder and the clutch pedal support sub-assembly.

      Text in Illustration
      A01VL3H MP grease

    2. Install the clutch pedal spring holder to the clutch pedal support sub-assembly.

  7. INSTALL PEDAL SPRING (for 1ND-TV)


    1. A01VFF8

      Apply MP grease to the contact surface of the pedal spring and the clutch pedal sub-assembly.

      Text in Illustration
      A01VL3H MP grease

    2. While the clutch pedal is fully depressed, install the pedal spring.

  8. INSTALL NO. 2 CLUTCH START SWITCH ASSEMBLY


    1. Install the No. 2 clutch start switch assembly to the clutch pedal support sub-assembly and temporarily tighten the lock nut.

      Tech Tips

      Tighten the lock nut to the specified torque when adjusting the clutch pedal.

  9. INSTALL CLUTCH START SWITCH ASSEMBLY


    1. Install the clutch start switch assembly to the clutch pedal support sub-assembly with the nut.

      Torque:
      16 N*m  { 160 kgf*cm, 12 ft.*lbf }

  10. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY


    1. A01VGQW

      Apply MP grease to the contact surface of the clutch master cylinder push rod clevis and the clutch pedal sub-assembly.

      Text in Illustration
      A01VL3H MP grease

    2. Install the clutch master cylinder push rod clevis to the cutout of the clutch pedal sub-assembly from the left side of the vehicle and push it downward.

    3. Install the clutch pedal support sub-assembly to the vehicle with the bolt and the 2 nuts.

      Torque:
      for Bolt
      24 N*m  { 241 kgf*cm, 17 ft.*lbf }
      for Nut
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    4. Connect the connectors and engage the wire harness clamps.

    5. A01VGCYE01
      Text in Illustration
      *a Clearance
      A01VL3H Fully depressed

      With the clutch pedal fully depressed, check that the clearance shown in the illustration is as specified.

      Standard clearance
      except 1ND-TV
      2.0 to 5.0 mm (0.079 to 0.197 in.)
      for 1ND-TV
      2.5 to 5.5 mm (0.098 to 0.217 in.)

  11. INSPECT AND ADJUST CLUTCH PEDAL

    Click here

  12. INSTALL COMBINATION METER ASSEMBLY

    Click here

  13. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

    Click here

  14. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Knee Airbag)

    Click here

  15. INSTALL LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL

    Click here

  16. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

    Click here

  17. INSPECT CLUTCH START SYSTEM

    Click here