CLUTCH PEDAL(for LHD) ADJUSTMENT

PROCEDURE

1. Click here

   INSPECT AND ADJUST CLUTCH PEDAL HEIGHT

   
   

   1. Pull back the floor carpet.

   2. 

      Check that the pedal height is correct.

      Table 1. Text in Illustration

      *1	No. 2 Clutch Start Switch Assembly
      *2	Lock Nut (Pedal height adjust point)
      *a	Pedal height from floor

      Pedal height from floor
      for TMC Made
      117.2 to 127.2 mm (4.614 to 5.008 in.)
      for TMMF Made except 1ND-TV
      121.5 to 131.5 mm (4.783 to 5.177 in.)
      for TMMF Made 1ND-TV
      135.7 to 145.7 mm (5.343 to 5.736 in.)

   3. If the pedal height is not as specified, adjust it as follows.

      
      

      1. Disconnect the No. 2 clutch start switch connector.

      2. Loosen the lock nut and turn the No. 2 clutch start switch assembly until the correct height is obtained.

      3. Tighten the lock nut.

         16 N*m

         160 kgf*cm

         12 ft.*lbf

      4. Connect the No. 2 clutch start switch connector.

   4. Install the floor carpet.

2. Click here

   INSPECT AND ADJUST PEDAL FREE PLAY AND PUSH ROD PLAY

   
   
   1. 

      Check that the pedal free play and push rod play are correct.

      Table 2. Text in Illustration

      *1	Push Rod
      *2	Lock Nut (Push rod play and free play adjust point)
      *a	Push rod play
      *b	Pedal free play

      
      

      1. Depress the pedal until clutch resistance begins to be felt.

         Pedal free play
         5.0 to 15.0 mm (0.197 to 0.591 in.)

      2. Gently depress the pedal until resistance begins to increase a little.

         Push rod play at pedal top
         1.0 to 5.0 mm (0.039 to 0.197 in.)

   2. If necessary, adjust the pedal free play and push rod play.

      
      

      1. Loosen the lock nut and turn the push rod until the correct free play and push rod play are obtained.

         Note:

         When loosening the lock nut, be sure to hold the clevis in place by its square or hexagonal portion.

      2. Tighten the lock nut.

         12 N*m

         120 kgf*cm

         9 ft.*lbf

         Note:

         When tightening the lock nut, be sure to hold the clevis in place by its square or hexagonal portion.

      3. After adjusting the pedal free play, check the pedal height.

3. Click here

   INSPECT CLUTCH RELEASE POINT

   
   
   1. 

      Check the clutch release point.

      Table 3. Text in Illustration

      *a	Full stroke end position
      *b	From pedal stroke end position to release point
      *c	Release point
      *d	Pedal stroke

      
      

      1. Pull the parking brake lever and install wheel stoppers.

      2. Start the engine and run it at idle.

      3. Without depressing the clutch pedal, slowly move the shift lever into reverse until the gears come into contact.

      4. Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position.

         Standard distance
         25 mm (0.984 in.) or more (From pedal stroke end position to release point)

         Pedal stroke (Reference)
         for TMC Made
         120 to 130 mm (4.724 to 5.118 in.)
         for TMMF Made except 1ND-TV
         125 to 135 mm (4.921 to 5.315 in.)
         for TMMF Made 1ND-TV
         140 to 150 mm (5.512 to 5.906 in.)

         If the distance is not as specified, perform the following procedure:

         
         

         • Check the pedal height.

         • Check the push rod play and pedal free play.

         • Bleed the clutch line.

         • Check the clutch cover and clutch disc.