CLUTCH MASTER CYLINDER(for RHD) REMOVAL

PROCEDURE

1. Click here

   REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

   Tip:

   Use the same procedure as for LHD models (Click here).

2. Click here

   REMOVE LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

   Click here

3. Click here

   REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Knee Airbag)

   Use the same procedure as for LHD models (Click here).

4. Click here

   REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

   Tip:

   Use the same procedure as for LHD models (Click here).

5. Click here

   REMOVE FRONT NO. 1 VENTILATOR SEAL

   Click here

6. Click here

   REMOVE FRONT AIR SHUTTER SEAL RH

   Click here

7. Click here

   REMOVE INNER COWL TOP TO COWL BRACE

   Click here

8. Click here

   REMOVE OUTER COWL TOP PANEL

   Click here

9. Click here

   DRAIN BRAKE FLUID

10. Click here

    DISCONNECT CLUTCH RESERVOIR TUBE

    
    
    1. 

       Slide the clip and disconnect the clutch reservoir tube from the clutch master cylinder assembly.

       Tip:

       Use container to collect the fluid.

11. Click here

    DISCONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE

    
    
    1. 

       Using a union nut wrench (10 mm), disconnect the clutch master cylinder to flexible hose tube from the clutch master cylinder assembly.

       Tip:

       Use container to collect the fluid.

12. Click here

    REMOVE CLUTCH MASTER CYLINDER ASSEMBLY

    
    
    1. 

       Remove the clip and the clevis pin, and separate the clutch master cylinder push rod clevis from the clutch pedal sub-assembly.

    2. 

       Remove the 2 nuts and the clutch master cylinder assembly.

13. Click here

    REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS

    
    
    1. 

       Measure the dimension A as shown in the illustration before loosening the lock nut.

       Table 1. Text in Illustration

       *1	Lock Nut
       *2	Clutch Master Cylinder Push Rod Clevis

    2. Loosen the lock nut and remove the clutch master cylinder push rod clevis from the push rod.

       Note:

       When loosening the lock nut, be sure to hold the clevis in place by its square or hexagonal portion.

    3. Remove the lock nut from the push rod.