CLUTCH MASTER CYLINDER(for RHD) INSTALLATION

PROCEDURE

1. Click here

   INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS

   
   
   1. 

      Install the lock nut to the push rod.

      Table 1. Text in Illustration

      *1	Lock Nut
      *2	Clutch Master Cylinder Push Rod Clevis

   2. Install the clutch master cylinder push rod clevis to the push rod.

   3. Tighten the lock nut and check the dimension A is same as the dimension A that has been measured.

      12 N*m

      120 kgf*cm

      9 ft.*lbf

      Note:

      When tightening the lock nut, be sure to hold the clevis in place by its square or hexagonal portion.

2. Click here

   INSTALL CLUTCH MASTER CYLINDER ASSEMBLY

   
   

   1. Install the clutch master cylinder assembly with the 2 nuts.

      9.0 N*m

      92 kgf*cm

      80 in.*lbf

   2. 

      Apply MP grease to the clevis pin.

      Table 2. Text in Illustration

      MP grease

   3. Install the clutch master cylinder push rod clevis to the clutch pedal sub-assembly with the clevis pin and a new clip.

      Tip:

      Install the clevis pin from the right side of the vehicle.

3. Click here

   CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE

   
   

   1. Using a union nut wrench (10 mm), connect the clutch master cylinder to flexible hose tube to the clutch master cylinder assembly.

      15 N*m

      155 kgf*cm

      11 ft.*lbf

      Note:

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (Click here).

4. Click here

   CONNECT CLUTCH RESERVOIR TUBE

   
   

   1. Connect the clutch reservoir tube to the clutch master cylinder assembly with the clip.

5. Click here

   FILL RESERVOIR WITH BRAKE FLUID (for TMC Made)

   Click here

6. Click here

   FILL RESERVOIR WITH BRAKE FLUID (for TMMF Made)

   Click here

7. Click here

   BLEED CLUTCH LINE (for C551)

   Click here

8. Click here

   BLEED CLUTCH LINE (for EC62)

   Click here

9. Click here

   BLEED CLUTCH LINE (for EC65)

   Click here

10. Click here

    INSPECT FOR BRAKE FLUID LEAK

11. Click here

    INSPECT BRAKE FLUID LEVEL (for TMC Made)

    Click here

12. Click here

    INSPECT BRAKE FLUID LEVEL (for TMMF Made)

    Click here

13. Click here

    INSPECT AND ADJUST CLUTCH PEDAL

    (Click here)

14. Click here

    INSTALL OUTER COWL TOP PANEL

    Click here

15. Click here

    INSTALL INNER COWL TOP TO COWL BRACE

    Click here

16. Click here

    INSTALL FRONT NO. 1 VENTILATOR SEAL

    Click here

17. Click here

    INSTALL FRONT AIR SHUTTER SEAL RH

    Click here

18. Click here

    INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Tip:

    Use the same procedure as for LHD models (Click here).

19. Click here

    INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

    Click here

20. Click here

    INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Knee Airbag)

    Tip:

    Use the same procedure as for LHD models (Click here).

21. Click here

    INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

    Tip:

    Use the same procedure as for LHD models (Click here).