STOP AND START SYSTEM, Diagnostic DTC:P1862

DTC Code DTC Name
P1862 Clutch Control System 2

DESCRIPTION

There are 2 clutch pedal switches for the clutch pedal. The No. 2 clutch start switch assembly is used for stopping and restarting the engine due to stop and start system control. In the stop and start system control, the clutch start switch assembly is used only when the No. 2 clutch start switch assembly is stuck on or the fail-safe function is activated.

DTC No. DTC Detection Condition Trouble Area
P1862

Both of the following conditions continue for 0.5 seconds or more (1 trip detection logic):


  • Clutch start switch assembly (lower) ON.

  • No. 2 clutch start switch assembly ON.

  • Clutch start switch assembly

  • No. 2 clutch start switch assembly

  • Engine stop and start ECU

  • Wire harness or connector

CONFIRMATION DRIVING PATTERN

Tech Tips

DTCs for the stop and start system are not cleared even if the malfunction has been repaired. After repairing the malfunction, be sure to clear the DTCs Click here.


  1. After troubleshooting, perform the following steps to recheck for DTCs.

    Tech Tips


    • DTCs for the stop and start system are not cleared even if the malfunction has been repaired. After repairing the malfunction, be sure to clear the DTCs.

    • Allow the engine to idle for 3 minutes after the engine warms up and check that the engine speed is within 50 rpm of the target idle speed.


    1. Connect the GTS to the DLC3.

    2. Clear the DTCs Click here.

    3. Start the engine.

    4. B0045MOE04
      *a Clutch Switch Signal
      *b ON
      *c OFF
      *d 1 second or more

      Fully depress the clutch pedal for 1 second or more. Release the clutch pedal and wait for at least 1 second.

    5. Repeat the previous step 3 times.

    6. Check that no DTCs are output Click here.

  2. Check if the stop and start system operates normally.

    Tech Tips


    • If the cable is disconnected from the battery terminal, stop and start control is prohibited until refresh charge is completed.

      In this case, let the vehicle idle to complete the refresh charge. The refresh charge is complete when the Data List item Status of Battery Charge Control changes from "Refresh Charge Mode". (Usually, idling the engine for 5 to 60 minutes with the battery temperature at 11°C (52°F) or higher, the refresh charge will be completed.)

    • If the GTS is not available and the Data List item Status of Battery Charge Control cannot be checked, charge the battery by idling the engine for approximately 5 to 60 minutes or driving the vehicle, and then drive the vehicle and check that stop and start control operates. If the engine is started with the hood open, the system determines that a jump start has occurred. Therefore, make sure that the hood is closed before starting the engine and driving the vehicle.

    • After the refresh charge completes, turn the ignition switch off, wait for at least 30 seconds, and then start the engine again. If the vehicle enters refresh charge mode again while the engine is idling, the initial refresh charge did not properly complete, so wait for the refresh charge to complete.


    1. Start the engine and warm it up.

    2. Turn the air conditioning system off.

    3. Drive the vehicle at 7 km/h (4.3 mph) or more.

      CAUTION:

      When performing Confirmation Driving Pattern, obey all speed limits and traffic laws.

    4. Stop the vehicle, move the shift lever to neutral and release the clutch pedal.

    5. Allow the engine to stop by stop and start control.

    6. Depress the clutch pedal and start the engine.

WIRING DIAGRAM

B0045TGE05
B0045TGE06
B00469EE03

CAUTION / NOTICE / HINT

Note


  • Before replacing the engine stop and start ECU, read the number of starter operations and write it into a new engine stop and start ECU Click here.

  • After replacing the engine stop and start ECU or air conditioning amplifier assembly, reset and perform learning of the air conditioning information in the engine stop and start ECU Click here.

  • After replacing the engine stop and start ECU or airbag sensor assembly, clear and calibrate the deceleration sensor zero point in the engine stop and start ECU Click here.

  • Inspect the fuses for circuits related to this system before performing the following inspection procedure.

PROCEDURE


  1. READ VALUE USING GTS (CLUTCH UPPER SW, CLUTCH LOWER SW,)


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Stop and Start / Data List / Clutch Upper SW and Clutch Lower SW.

    5. Depress the clutch pedal and read the values displayed on the tester.

      OK
      Tester Display Clutch Pedal Condition Specified Condition
      Clutch Upper SW Fully Depressed OFF
      Clutch Lower SW Fully Depressed ON
      Clutch Upper SW Fully Released ON
      Clutch Lower SW Fully Released OFF

    OK

    USE SIMULATION METHOD TO CHECK Click here

    NG

  2. INSPECT NO. 2 CLUTCH START SWITCH ASSEMBLY


    1. Inspect the No. 2 clutch start switch assembly Click here.


    NG

    REPLACE NO. 2 CLUTCH START SWITCH ASSEMBLY Click here

    OK

  3. INSPECT CLUTCH START SWITCH ASSEMBLY


    1. Inspect the clutch start switch assembly Click here.

      Result
      Result Proceed to
      OK (for 2NR-FKE) A
      OK (for 1KR-FE) B
      OK (for 1ND-TV) C
      NG D

    B

    CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - NO. 2 CLUTCH START SWITCH ASSEMBLY) Click here

    C

    CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - NO. 2 CLUTCH START SWITCH ASSEMBLY) Click here

    D

    REPLACE CLUTCH START SWITCH ASSEMBLY Click here

    A

  4. CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - NO. 2 CLUTCH START SWITCH ASSEMBLY)


    1. Disconnect the A92 engine stop and start ECU connector.

    2. Disconnect the A58 ECM connector.

    3. Disconnect the A82 No. 2 clutch start switch assembly connector.

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A92-11 (CLU) - A82-2 Always Below 1 Ω
      A92-11 (CLU), A82-2 or B112-65 (D) - Body ground Always 10 kΩ or higher

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

  5. CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - CLUTCH START SWITCH ASSEMBLY)


    1. Disconnect the A92 engine stop and start ECU connector.

    2. Disconnect the B112 ECM connector.

    3. Disconnect the F13 ignition or starter switch assembly connector.

    4. Disconnect the A39 clutch start switch assembly connector.

    5. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A92-28 (CLL) - A39-2 Always Below 1 Ω
      A92-28 (CLL), A39-2, A58-23 (NSW) or F13-7 (ST2) - Body ground Always 10 kΩ or higher

    OK

    REPLACE ENGINE STOP AND START ECU Click here

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

  6. CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - NO. 2 CLUTCH START SWITCH ASSEMBLY)


    1. Disconnect the A92 engine stop and start ECU connector.

    2. Disconnect the B97 ECM connector.

    3. Disconnect the A40 No. 2 clutch start switch assembly connector.

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A92-11 (CLU) - A40-2 Always Below 1 Ω
      A92-11 (CLU), A40-2 or B97-81 (D) - Body ground Always 10 kΩ or higher

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

  7. CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - CLUTCH START SWITCH ASSEMBLY)


    1. Disconnect the A92 engine stop and start ECU connector.

    2. Disconnect the B97 ECM connector.

    3. Disconnect the F13 ignition or starter switch assembly connector.

    4. Disconnect the A39 clutch start switch assembly connector.

    5. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A92-28 (CLL) - A39-2 Always Below 1 Ω
      A92-28 (CLL), A39-2, B97-112 (NSW) or F13-7 (ST2) - Body ground Always 10 kΩ or higher

    OK

    REPLACE ENGINE STOP AND START ECU Click here

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

  8. CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - NO. 2 CLUTCH START SWITCH ASSEMBLY)


    1. Disconnect the A92 engine stop and start ECU connector.

    2. Disconnect the A108 ECM connector.

    3. Disconnect the A40 No. 2 clutch start switch assembly connector.

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A92-11 (CLU) - A40-2 Always Below 1 Ω
      A92-11 (CLU), A40-2 or A108-36 (D) - Body ground Always 10 kΩ or higher

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

  9. CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - CLUTCH START SWITCH ASSEMBLY)


    1. Disconnect the A92 engine stop and start ECU connector.

    2. Disconnect the F13 ignition or starter switch assembly connector.

    3. Disconnect the A39 clutch start switch assembly connector.

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A92-28 (CLL) - A39-2 Always Below 1 Ω
      A92-28 (CLL), A39-2, or F13- 7 (ST2) - Body ground Always 10 kΩ or higher

    OK

    REPLACE ENGINE STOP AND START ECU Click here

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR