STARTER(except Cold Area Specification Vehicles) REASSEMBLY

PROCEDURE


  1. INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A00470UC10
      A0049LZ High-temperature Grease

      Apply high-temperature grease to the 3 planet gears and the starter center bearing clutch sub-assembly.

      Tech Tips

      Apply approximately 0.5 g (0.00176 oz) of high-temperature grease total to the planet gear section, end section, and pins without depression.

    2. A004APZC15
      *1 Planetary Gear Shaft

      Install the 3 planet gears to the pins without depressions on the starter center bearing clutch sub-assembly.

    3. A004AZW

      Engage the 3 claws and install the starter shock absorber to the starter center bearing clutch sub-assembly.

    4. A00493MC08
      A0049LZ High-temperature Grease

      Apply high-temperature grease to the starter pinion drive lever contact surface.

      Tech Tips

      Apply approximately 0.1 g of high-temperature grease to each section.

    5. A0048PWC04
      *a Depression
      *b Protrusion

      Align the depression in the starter drive housing assembly with the protrusion on the starter center bearing clutch sub-assembly and install the starter center bearing clutch subassembly.

    6. Install the rubber seal to the starter drive housing assembly.

  2. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. A0047LK

      Install the starter commutator end frame assembly to the starter brush holder assembly as shown in the illustration.

      Tech Tips

      If the attachment location is not correct, the through bolt cannot be attached.

    2. A0049K3

      Spread the brushes on the starter brush holder assembly, and install the starter armature assembly to the starter brush holder assembly.

  3. INSTALL STARTER ARMATURE ASSEMBLY


    1. A0049SGC06
      *a Hammer

      Install the starter yoke assembly while holding down the starter armature assembly and the starter brush holder assembly with the handle of a hammer.

      Tech Tips

      The starter armature assembly will be attracted by the magnetic field of the starter yoke assembly, so the starter armature assembly is held with the handle of the hammer.

  4. INSTALL STARTER YOKE ASSEMBLY


    1. A0047R7C04
      *a Protrusion
      *b Depression

      Align the depression in the starter yoke assembly with the protrusion on the starter center bearing clutch sub-assembly.

    2. A004A78

      Install the starter yoke assembly with the 3 through bolts.

      Torque:
      3.0 N*m  { 31 kgf*cm, 27 in.*lbf }

  5. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. A00499EC08
      *1 Starter Pinion Drive Lever
      *2 Hook

      Catch the hook on the magnet starter switch assembly on the starter pinion drive lever from the top of the lever.

    2. A0048WFC03
      *1 Terminal C

      Push down the back of the magnet starter switch assembly and connect it to the terminal C.

      Note


      • Connect the magnet starter switch assembly securely to the terminal C.

      • Check that the parts are free of foreign matter, oil, or grease.

    3. A004AJG

      Install the magnet starter switch assembly with the 2 bolts.

      Torque:
      3.0 N*m  { 31 kgf*cm, 27 in.*lbf }