STARTER(for Cold Area Specification Vehicles) DISASSEMBLY

PROCEDURE

1. REMOVE REPAIR SERVICE STARTER KIT

   
   

   1. 

      Remove the nut to disconnect the lead wire from the terminal C.

   2. 

      Remove the 2 screws and repair service starter kit from the starter drive housing assembly.

   3. 

      *1	Return Spring
      *2	Plunger

      Remove the return spring and plunger from the repair service starter kit.

2. REMOVE STARTER YOKE ASSEMBLY

   
   

   1. 

      Remove the 2 through bolts and pull out the starter yoke assembly together with starter commutator end frame assembly.

3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY

   
   

   1. 

      Remove the starter commutator end frame assembly from the starter yoke assembly.

4. REMOVE STARTER ARMATURE PLATE

   
   

   1. 

      Remove the starter armature plate from the starter yoke assembly.

5. REMOVE STARTER COMMUTATOR END FRAME COVER

   
   

   1. 

      Using a screwdriver, remove the starter commutator end frame cover from the starter commutator end frame assembly.

6. REMOVE STARTER ARMATURE ASSEMBLY

   
   

   1. Mount the starter commutator end frame assembly in a vise between aluminum plates.

      Note

      
      

      • Do not overtighten the vise.

      • Do not damage the starter commutator end frame assembly.

   2. 

      *a	Snap Ring Pliers

      Using snap ring pliers, remove the snap ring and plate washer.

      Note

      Do not drop the starter armature assembly.

   3. Remove the starter armature assembly from the starter commutator end frame assembly.

7. REMOVE PLANETARY GEAR

   
   

   1. 

      Remove the 3 planetary gears from the starter center bearing clutch sub-assembly.

8. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY

   
   

   1. 

      Remove the starter center bearing clutch sub-assembly together with the drive lever set pin from the starter drive housing assembly.

   2. 

      Remove the drive lever set pin from the starter center bearing clutch sub-assembly.