STARTER(for Transaxle M/T with Stop and Start System) REASSEMBLY

PROCEDURE


  1. INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A01VLW0E02
      Text in Illustration
      *1 Rubber Seal
      *2 Pinion Drive Lever
      *3 Starter Center Bearing Clutch Sub-assembly
      A01VL3H High-temperature Grease

      Apply high-temperature grease to the pinion drive lever as shown in the illustration.

    2. Install the pinion drive lever and rubber seal to the starter center bearing clutch sub-assembly.

    3. Install the starter center bearing clutch sub-assembly together with pinion drive lever and rubber seal to the starter drive housing assembly.

  2. INSTALL PLANETARY GEAR


    1. A01VDPN

      Apply high-temperature grease to the 3 planetary gears, 3 planetary gear shafts and starter center bearing clutch sub-assembly.

      Text in Illustration
      A01VL3H High-temperature Grease

    2. Install the 3 planetary gears to the starter center bearing clutch sub-assembly.

  3. INSTALL STARTER ARMATURE ASSEMBLY


    1. A01VLZD

      Install the starter armature assembly to the starter yoke assembly.

  4. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. A01VDRP

      Hold the brush spring back and install the 4 brushes to the starter brush holder assembly.

    2. A01VGZ5

      Install the starter brush holder assembly to the starter armature assembly and push in the 4 brushes.

    3. A01VKT5E12
      Text in Illustration
      *1 Grommet
      *2 Negative (-) Brush Holder Plate
      *3 Positive (+) Motor Lead Wire

      Fit the protrusion of the grommet between the negative (-) brush holder plate and positive (+) motor lead wire.

  5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A01VKL1E02
      Text in Illustration
      *1 Lead Wire Rubber

      Install the starter commutator end frame assembly to the starter yoke assembly.

      Note

      Align the lead wire rubber of the starter yoke assembly with the cutout of the starter commutator end frame assembly.

    2. A01VDXW

      Install the 2 screws.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

  6. INSTALL STARTER ARMATURE PLATE


    1. A01VE0SE06
      Text in Illustration
      *a Stopper
      *b Protrusion

      Align the starter armature plate so that the protrusion fits between the stoppers of the starter yoke assembly, and install the starter armature plate.

      Note

      Make sure the protrusion of the starter armature plate is inserted between the stoppers of the starter yoke assembly.

  7. INSTALL STARTER YOKE ASSEMBLY


    1. A01VKPBE02
      Text in Illustration
      *a Protrusion
      *b Cutout

      Install the starter yoke assembly to the starter drive housing assembly.

      Note

      Align the cutout of the starter yoke assembly with the protrusion of the starter drive housing assembly.

    2. A01VEMS

      Install the 2 through bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  8. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. A01VHJG

      Engage the plunger hook of the magnet starter switch assembly to the drive lever, and lower the magnet starter switch assembly to install it.

    2. A01VJER

      Install the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  9. INSTALL WIRE HARNESS


    1. A01VLOKE01
      Text in Illustration
      *1 Condenser
      *2 Nut
      *3 Wire Harness
      *a Condenser Terminal

      Install the condenser terminal and wire harness to the repair service starter kit with the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 89 in.*lbf }

      Note

      Make sure to install the condenser terminal and wire harness in the correct order and in the correct direction.