STARTER(for Cold Area Specification Vehicles) DISASSEMBLY

PROCEDURE


  1. REMOVE REPAIR SERVICE STARTER KIT


    1. A01VK3K

      Remove the nut to disconnect the lead wire from the terminal C.

    2. A01VL35

      Remove the 2 screws and repair service starter kit from the starter drive housing assembly.

    3. A01VLWFE02
      Text in Illustration
      *1 Return Spring
      *2 Plunger

      Remove the return spring and plunger from the repair service starter kit.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A01VLGH

      Remove the 2 through bolts and pull out the starter yoke assembly together with starter commutator end frame assembly.

  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A01VGFC

      Remove the starter commutator end frame assembly from the starter yoke assembly.

  4. REMOVE STARTER ARMATURE PLATE


    1. A01VHT1

      Remove the starter armature plate from the starter yoke assembly.

  5. REMOVE STARTER COMMUTATOR END FRAME COVER


    1. A01VF1K

      Using a screwdriver, remove the starter commutator end frame cover from the starter commutator end frame assembly.

  6. REMOVE STARTER ARMATURE ASSEMBLY


    1. Mount the starter commutator end frame assembly in a vise between aluminum plates.

      Note


      • Do not overtighten the vise.

      • Do not damage the starter commutator end frame assembly.

    2. A01VJ7UE01
      Text in Illustration
      *a Snap Ring Pliers

      Using snap ring pliers, remove the snap ring and plate washer.

      Note

      Do not drop the starter armature assembly.

    3. Remove the starter armature assembly from the starter commutator end frame assembly.

  7. REMOVE PLANETARY GEAR


    1. A01VDQZ

      Remove the 3 planetary gears from the starter center bearing clutch sub-assembly.

  8. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A01VGG6

      Remove the starter center bearing clutch sub-assembly together with the drive lever set pin from the starter drive housing assembly.

    2. A01VJDE

      Remove the drive lever set pin from the starter center bearing clutch sub-assembly.