STARTER(w/o Stop And Start System) REASSEMBLY

PROCEDURE

1. Click here

   INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY

   
   
   1. 

      Apply high-temperature grease to the 3 planet gears and the starter center bearing clutch sub-assembly.

      Tip:

      Apply approximately 0.5 g of high-temperature grease total to the planet gear section, end section, and pins without depression.

      Table 1. Text in Illustration

      High-temperature Grease

   2. 

      Install the 3 planet gears to the pins without depressions on the starter center bearing clutch sub-assembly.

      Table 2. Text in Illustration

      *1	Pins without Depressions

   3. 

      Engage the 3 claws and install the starter shock absorber to the starter center bearing clutch sub-assembly.

   4. 

      Apply high-temperature grease to the starter pinion drive lever contact surface.

      Tip:

      Apply approximately 0.1 g of high-temperature grease to each section.

      Table 3. Text in Illustration

      High-temperature Grease

   5. 

      Align the depression in the starter drive housing assembly with the protrusion on the starter center bearing clutch sub-assembly and install the starter center bearing clutch subassembly.

      Table 4. Text in Illustration

      *a	Depression
      *b	Protrusion

   6. Install the rubber seal to the starter drive housing assembly.

2. Click here

   INSTALL STARTER BRUSH HOLDER ASSEMBLY

   
   
   1. 

      Install the starter commutator end frame assembly to the starter brush holder assembly as shown in the illustration.

      Tip:

      If the attachment location is not correct, the through bolt cannot be attached.

   2. 

      Spread the brushes on the starter brush holder assembly, and install the starter armature assembly to the starter brush holder assembly.

3. Click here

   INSTALL STARTER ARMATURE ASSEMBLY

   
   
   1. 

      Install the starter yoke assembly while holding down the starter armature assembly and the starter brush holder assembly with the handle of a hammer.

      Tip:

      The starter armature assembly will be attracted by the magnetic field of the starter yoke assembly, so the starter armature assembly is held with the handle of the hammer.

      Table 5. Text in Illustration

      *1

      Hammer

4. Click here

   INSTALL STARTER YOKE ASSEMBLY

   
   
   1. 

      Align the depression in the starter yoke assembly with the protrusion on the starter center bearing clutch sub-assembly.

      Table 6. Text in Illustration

      *a	Protrusion
      *b	Depression

   2. 

      Install the starter yoke assembly with the 3 through bolts with 7 mm socket tool.

      3.0 N*m

      31 kgf*cm

      27 in.*lbf

5. Click here

   INSTALL MAGNET STARTER SWITCH ASSEMBLY

   
   
   1. 

      Catch the hook on the magnet starter switch assembly on the starter pinion drive lever from the top of the lever.

      Table 7. Text in Illustration

      *1	Starter Pinion Drive Lever
      *2	Hook

   2. 

      Push down the back of the magnet starter switch assembly and connect it to the terminal C.

      Note:
      

      • Connect the magnet starter switch assembly securely to the terminal C.

      • Check that the parts are free of foreign matter, oil, or grease.

      Table 8. Text in Illustration

      *1	Terminal C

   3. 

      Install the magnet starter switch assembly with the 2 bolts with 7 mm socket tool.

      3.0 N*m

      31 kgf*cm

      27 in.*lbf