STARTER(for Transaxle M/T with Stop and Start System) DISASSEMBLY

PROCEDURE


  1. REMOVE WIRE HARNESS


    1. A004A36

      Remove the nut to disconnect the wire harness from the magnet starter switch assembly.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A004AG4

      Remove the 2 nuts.

    2. A0048PK

      Pull the magnet starter switch assembly while lifting the front part of the magnet starter switch assembly, release the plunger hook from the pinion drive lever and remove the magnet starter switch assembly.

  3. REMOVE STARTER YOKE ASSEMBLY


    1. A0046XX

      Using a T25 "TORX" socket wrench, remove the 2 through bolts.

    2. A004B3K

      Remove the starter yoke assembly, starter armature assembly and starter commutator end frame assembly from the starter drive housing assembly.

  4. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A0049O7

      Remove the 2 screws.

    2. A0047A1

      Remove the starter commutator end frame assembly from the starter yoke assembly.

      Note

      While holding down the lead wire, remove the starter commutator end frame assembly from the starter yoke assembly.

  5. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A004748

      Using a screwdriver, hold the spring back and disconnect the starter brush holder assembly.

    2. Disconnect the 4 brushes, and remove the starter brush holder assembly.

  6. REMOVE STARTER ARMATURE ASSEMBLY


    1. A0047U8

      Remove the starter armature assembly from the starter yoke assembly.

  7. REMOVE STARTER ARMATURE PLATE


    1. A0046WKC08
      *1 Starter Drive Housing Assembly
      *2 Starter Yoke Assembly
      *3 Starter Armature Plate

      Remove the starter armature plate from the starter drive housing assembly or starter yoke assembly.

  8. REMOVE PLANETARY GEAR


    1. A004BGP

      Remove the 3 planetary gears from the planetary career.

  9. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A004ABQC08
      *1 Rubber Seal
      *2 Pinion Drive Lever
      *3 Starter Center Bearing Clutch Sub-assembly

      Remove the starter center bearing clutch sub-assembly together with the pinion drive lever and rubber seal from the starter drive housing assembly.

    2. Remove the pinion drive lever and rubber seal from the starter center bearing clutch sub-assembly.