STARTER(for Transaxle CVT with Stop and Start System) DISASSEMBLY

PROCEDURE


  1. REMOVE WIRE HARNESS


    1. A00474C

      Remove the nut to disconnect the wire harness from the repair service starter kit.

  2. REMOVE REPAIR SERVICE STARTER KIT


    1. A0048V7

      Remove the 2 nuts.

    2. A0046RIC03
      *1 Drive Lever
      *2 Plunger
      *3 Return Spring
      *a Hook

      While lifting the rear of the magnet switch, remove the hook from the pinion drive lever, then remove the repair service starter kit.

    3. Do not drop the plunger when removing the repair service starter kit.

  3. REMOVE STARTER YOKE ASSEMBLY


    1. A0046XX

      Using a T25 "TORX" socket wrench, remove the 2 through bolts.

    2. A004B3K

      Remove the starter yoke assembly, starter armature assembly and starter commutator end frame assembly from the starter drive housing assembly.

  4. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A0049O7

      Remove the 2 screws.

    2. A0047A1

      Remove the starter commutator end frame assembly from the starter yoke assembly.

      Note

      While holding down the lead wire, remove the starter commutator end frame assembly from the starter yoke assembly.

  5. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A004748

      Using a screwdriver, hold the spring back and disconnect the starter brush holder assembly.

    2. Disconnect the 4 brushes, and remove the starter brush holder assembly.

  6. REMOVE STARTER ARMATURE ASSEMBLY


    1. A0047U8

      Remove the starter armature assembly from the starter yoke assembly.

  7. REMOVE STARTER ARMATURE PLATE


    1. A0046WKC07
      *1 Starter Drive Housing Assembly
      *2 Starter Yoke Assembly
      *3 Starter Armature Plate

      Remove the starter armature plate from the starter drive housing assembly or starter yoke assembly.

  8. REMOVE PLANETARY GEAR


    1. A004BGP

      Remove the 3 planetary gears from the planetary career.

  9. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A004ABQC07
      *1 Rubber Seal
      *2 Pinion Drive Lever
      *3 Starter Center Bearing Clutch Sub-assembly

      Remove the starter center bearing clutch sub-assembly together with the pinion drive lever and rubber seal from the starter drive housing assembly.

    2. Remove the pinion drive lever and rubber seal from the starter center bearing clutch sub-assembly.