STARTER(w/o Stop and Start System except Cold Area Specification Vehicles) DISASSEMBLY

PROCEDURE


  1. REMOVE STARTER TERMINAL


    1. A01VJZA

      Open the terminal cap.

    2. Remove the nut and starter terminal.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01VFXU

      Remove the nut and disconnect the lead wire from the magnet starter switch assembly.

    2. A01VKT8

      Remove the 2 nuts that hold the magnet starter switch assembly to the starter housing.

    3. A01VHJGE03
      Text in Illustration
      *1 Plunger Hook
      *2 Starter Pinion Drive Lever

      Pull the magnet starter switch assembly while lifting the front part of the magnet starter switch assembly, release the plunger hook from the starter pinion drive lever, and remove the magnet starter switch assembly.

  3. REMOVE STARTER YOKE ASSEMBLY


    1. A01VGLW

      Using "TORX" socket wrench T25, remove the 2 through bolts.

    2. A01VJNI

      Pull out the starter yoke together with the commutator end frame.

  4. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A01VJUS

      Remove the 2 screws.

    2. A01VE9T

      Pull the starter yoke out of the starter commutator end frame.

      Note

      While holding down the lead wire, remove the starter commutator end frame.

  5. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01VKYX

      Using a screwdriver, pry the end of the spring away from each brush and pull out the 4 brushes from the brush holder so that they are held in place by the springs.

    2. Remove the brush holder.

  6. REMOVE STARTER ARMATURE ASSEMBLY


    1. A01VF1H

      Remove the starter armature from the starter yoke.

  7. REMOVE STARTER ARMATURE PLATE


    1. Remove the starter armature plate from the starter drive housing or the starter yoke.

      A01VDQME04
      Text in Illustration
      *1 Starter Drive Housing Assembly *2 Starter Yoke Assembly
      *3 Starter Armature Plate - -

  8. REMOVE PLANETARY GEAR


    1. A01VGB6

      Remove the 3 planetary gears from the starter center bearing clutch.

  9. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A01VIZU

      Remove the rubber seal from the starter drive housing

    2. A01VDJ7E03
      Text in Illustration
      *1 Starter Pinion Drive Lever
      *2 Starter Center Bearing Clutch Sub-Assembly

      Remove the starter center bearing clutch with starter pinion drive lever from the starter drive housing.

    3. Remove the starter pinion drive lever from the starter center bearing clutch.

  10. REMOVE DUST STARTER PROTECTOR


    1. A01VF3Q

      Remove the dust starter protector from the starter yoke assembly.