STARTER(for Cold Area) DISASSEMBLY

PROCEDURE


  1. REMOVE STARTER TERMINAL


    1. A01VH6H

      Open the terminal cap.

    2. Remove the nut and the starter terminal.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01VFEF

      Remove the nut and disconnect the lead wire from the magnet starter switch assembly.

    2. A01VIM3

      Remove the 2 nuts that hold the starter magnet switch assembly to the starter housing.

    3. A01VFEAE02
      Text in Illustration
      *1 Plunger Hook
      *2 Starter Pinion Drive Lever

      Pull the magnet starter switch assembly while lifting the front part of the magnet starter switch assembly, release the plunger hook from the starter pinion drive lever, and remove the magnet starter switch assembly.

  3. REMOVE STARTER DRIVE HOUSING ASSEMBLY


    1. A01VHEV

      Using long "TORX" socket wrench T30, remove the 2 through bolts.

    2. A01VJDJ

      Pull out the starter yoke and the starter commutator end frame together with the armature.

    3. A01VFCC

      Remove the starter pinion drive lever.

  4. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A01VG37

      Remove the 2 screws and starter commutator end frame.

      Note

      While holding down the lead wire, remove the starter commutator end frame.

  5. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01VLMK

      Using a screwdriver, hold the spring back and disconnect the brush from the brush holder.

    2. Disconnect the 4 brushes, and remove the brush holder.

  6. REMOVE STARTER ARMATURE ASSEMBLY


    1. A01VE5P

      Remove the starter armature from the starter yoke.

  7. REMOVE STARTER YOKE ASSEMBLY


    1. A01VH2B

      Remove the starter yoke from the starter center bearing clutch sub-assembly.

  8. REMOVE STARTER ARMATURE PLATE


    1. A01VE56

      Remove the starter armature plate from the starter center bearing clutch sub-assembly.

  9. REMOVE PLANETARY GEAR


    1. A01VFSF

      Remove the 3 planetary gears from the starter center bearing clutch.

  10. REMOVE DUST STARTER PROTECTOR

    A01VG4K

    1. Remove the dust starter protector from the starter commutator end frame.