STARTER(w/ Stop And Start System) DISASSEMBLY

PROCEDURE


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01VL70

      Remove the nut to disconnect the wire harness from the terminal 45.

    2. A01VFPF

      Using "TORX" socket wrench T20, remove the 2 bolts and magnet starter switch assembly from the starter drive housing assembly.

    3. A01VLV2

      Remove the return spring from the starter pinion drive lever.

  2. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A01VLGL

      Remove the 2 through bolts.

    2. A01VG03E02
      Text in Illustration
      *1 Rubber Seal
      *2 Starter Pinion Drive Lever
      *3 Starter Communicator End Frame Assembly
      *4 Starter Yoke Assembly
      *5 Starter Clutch Sub-assembly
      *6 Starter Drive Housing Assembly

      Remove the starter commutator end frame assembly together with starter yoke assembly, starter pinion drive lever and rubber seal from the starter drive housing assembly.

    3. Remove the starter pinion drive lever from the starter clutch sub-assembly.

    4. A01VIBU

      Remove the starter commutator end frame assembly from the starter yoke assembly.

      Note

      While holding down the lead wire, remove the starter commutator end frame assembly.

  3. REMOVE STARTER ARMATURE ASSEMBLY


    1. Secure the starter armature assembly shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. A01VDVF

      Remove the brush holder insulator from the brush holder of the starter yoke assembly.

    3. A01VKW4

      Remove the 4 brush springs.

      Note

      Make sure the brush spring does not fly out.

    4. Remove the starter armature assembly from the vise.

    5. A01VHW9

      Remove the starter armature assembly together with starter clutch sub-assembly from the starter yoke assembly.

  4. REMOVE STARTER CLUTCH SUB-ASSEMBLY


    1. Secure the starter armature assembly in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. A01VJ8U

      Using a screwdriver, move the stop collar toward the starter clutch sub-assembly.

      Text in Illustration
      A01VL3H Move Downward
    3. A01VKS1

      Using a screwdriver, pry off the snap ring.

    4. A01VEDCE02
      Text in Illustration
      *1 Stop Collar
      *2 Starter Clutch Sub-assembly

      Remove the stop collar and starter clutch sub-assembly from the starter armature assembly.