OIL PUMP

INSTALL OIL PUMP ASSEMBLY

Install the oil pump assembly with the 3 bolts.

Torque:

21 N*m { 214 kgf*cm, 15 ft.*lbf }

INSTALL NO. 2 OIL PAN SUB-ASSEMBLY

Remove any old packing material.

Note

Be careful not to drop any oil on the contact surfaces of the cylinder block sub-assembly and No. 2 oil pan sub-assembly.

*a	Seal Packing

Apply seal packing as shown in the illustration.

Seal Packing Application Chart

Seal Packing Diameter

Application Position from Bolt Hole Center

Seal Packing

3.0 to 4.5 mm

(0.118 to 0.177 in.)

6.0 mm (0.236 in.)

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Note

Remove any oil from the contact surfaces.
Install the No. 2 oil pan sub-assembly within 3 minutes of applying seal packing.
Tighten the bolts and nuts within 15 minutes of applying seal packing.
Do not add engine oil for at least 2 hours after installation.

Install the No. 2 oil pan sub-assembly with the 10 bolts and 2 nuts.

Torque:

10 N*m { 102 kgf*cm, 7 ft.*lbf }

INSTALL NO.2 CHAIN SUB-ASSEMBLY

Set the crankshaft key as shown in the illustration.
Turn the drive shaft so that the cutout faces the right horizontal position.

*1	Oil Pump Drive Gear
*2	Oil Pump Driveshaft Gear
*a	Mark Plate
*b	Timing Mark

Align the yellow mark plates with the timing marks of each gear as shown in the illustration.

Install the oil pump drive gear onto the crankshaft and install the oil pump driveshaft gear onto the oil pump shaft with the No. 2 chain sub-assembly on the gears.
Temporarily tighten the oil pump driveshaft gear with the nut.
Insert the damper spring into the hole of the chain tensioner plate, and then install the chain tensioner plate with the bolt.

Torque:

10 N*m { 102 kgf*cm, 7 ft.*lbf }
Align the adjusting hole of the oil pump driveshaft gear with the groove of the oil pump assembly.
Insert a 3 mm diameter bar into the adjusting hole of the oil pump driveshaft gear to lock the gear in position, and then tighten the nut.

Torque:

28 N*m { 286 kgf*cm, 21 ft.*lbf }

INSTALL CRANKSHAFT TIMING SPROCKET

Engine Front

Install the crankshaft timing sprocket as shown in the illustration.

INSTALL NO. 1 CHAIN VIBRATION DAMPER

Click here

INSTALL CHAIN SUB-ASSEMBLY

Click here

INSTALL CHAIN TENSIONER SLIPPER

Click here

INSTALL NO. 2 CHAIN VIBRATION DAMPER

Install the No. 2 chain vibration damper with the 2 bolts.

Torque:

10 N*m { 102 kgf*cm, 7 ft.*lbf }

INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

Remove any remaining seal packing material.

Clean the contact surfaces of the timing chain cover sub-assembly, camshaft housing sub-assembly, cylinder head sub-assembly, cylinder block sub-assembly and stiffening crankcase assembly, and confirm that no oil, moisture, or other foreign matter is on the surfaces.

*a	Engine Side	*b	Timing Chain Cover Side
	Clean and degrease	-	-

Install 3 new O-rings.
Apply seal packing as shown in the illustration.

Seal Packing

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Standard Seal Diameter

5.0 mm (0.197 in.)
Note
- If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.
- Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.
- Do not add engine oil for at least 2 hours.

Seal Packing
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Standard Seal Diameter
5.0 mm (0.197 in.)

Apply seal packing to the timing chain cover sub-assembly in a continuous line as shown in the illustration.

*a

Toyota Genuine Seal Packing Black 1282B, Three Bond 1282B or equivalent

*b

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Seal Packing

Item	Seal Packing
Dashed line	Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Continuous line
Alternate long and short dashed line	Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

Seal Packing Application Chart

Area	Seal Packing Diameter	Distance from Edge of Cover to:	Seal Packing Application Length	Distance from Top of Cover to Top of Seal Packing
Dashed Line Area	2.5 to 3.5 mm (0.0984 to 0.138 in.)	Center of seal packing 2.5 mm (0.0984 in.)	-	-
Continuous Line Area	4.5 to 5.5 mm (0.177 to 0.217 in.) or 7.0 to 8.0 mm (0.276 to 0.315 in.)	-	-	-
Alternate long and short dashed line	4.0 mm (0.157 in.)	Center of seal packing 3.0 mm (0.118 in.)	-	-
A - A	2.5 to 3.5 (0.0984 to 0.138)	Center of seal packing 2.5 mm (0.0984 in.)	-	-
B - B	4.5 to 5.5 (0.177 to 0.217)	Center of seal packing 5.0 mm (0.197 in.)	-	-
C - C	7.0 to 8.0 (0.276 to 0.315)	Opposite edge of seal packing 7.5 mm (0.295 in.)	-	-
F	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	15.5 mm (0.610 in.)	50.4 mm (1.98 in.)
G	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	10.3 mm (0.406 in.)	143.1 mm (5.63 in.)
H	7.0 to 8.0 mm (0.276 to 0.315 in.)	-	19.5 mm (0.768 in.)	153.4 mm (6.04 in.)
I	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	16.0 mm (0.630 in.)	385.8 mm (1.27 ft.)
J	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	18.6 mm (0.732 in.)	51.4 mm (2.02 in.)
K	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	25.3 mm (0.996 in.)	121.9 mm (4.80 in.)
L	7.0 to 8.0 mm (0.276 to 0.315 in.)	-	25.8 mm (1.02 in.)	147.2 mm (5.80 in.)
M	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	5.1 mm (0.201 in.)	173.0 mm (6.81 in.)
N	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	14.6 mm (0.575 in.)	385.8 mm (1.27 ft.)
O	4.0 mm (0.157 in.)	Center of seal packing 3.0 mm (0.118 in.)	-	-

Note

If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.
Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.
After applying seal packing to the timing chain cover sub-assembly, install the engine mounting bracket RH and oil filter bracket within 10 minutes.
Do not add engine oil for at least 2 hours after installation.

Temporarily install the timing chain cover sub-assembly.
Install a new water pump gasket.

Note

Remove any oil from the contact surfaces.
Install the water pump with the 3 bolts.

Torque:

21 N*m { 214 kgf*cm, 15 ft.*lbf }

Tech Tips

As final tightening of bolt A will be performed when installing the supercharger, temporarily tighten it at this time.

Temporarily install the engine mounting bracket RH with the 3 bolts.

Note

Install the mounting bracket within 10 minutes of installing the timing chain cover sub-assembly.
Do not start the engine for at least 2 hours after installation.

Bolt Length

Item	Length
Bolt	80 mm (3.15 in.)

Install 2 new O-rings.

Temporarily install the oil filter bracket with the 4 bolts.

Note

Install the oil filter bracket within 10 minutes of installing the chain cover.
Do not start the engine for at least 2 hours after installation.

Bolt Length

Item	Length
Bolt	35 mm (1.38 in.)

Install the timing chain cover sub-assembly with the 26 bolts and a new seal washer in the order shown in the illustration.

Note

Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.
Do not add engine oil for at least 2 hours after installation.

*1	Seal Washer	-	-
*a	Torque	*b	Bolt Torque Order

Torque:: Bolt (A), (E); 25.5 N*m { 260 kgf*cm, 19 ft.*lbf }; Bolt (B), (C); 51 N*m { 520 kgf*cm, 38 ft.*lbf }; Bolt (D); 10 N*m { 102 kgf*cm, 7 ft.*lbf }; Bolt (F); 25 N*m { 255 kgf*cm, 18 ft.*lbf }

Tech Tips

Apply adhesive to the threads of bolt (E).

Adhesive
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

Bolt Length

Item	Length
Bolt (A), (E)	35 mm (1.38 in.)
Bolt (B)	55 mm (2.17 in.)
Bolt (C)	80 mm (3.15 in.)
Bolt (D)	40 mm (1.57 in.)

Using a 8 mm socket wrench, install the stud bolt to the engine mounting bracket RH.

Torque:

10 N*m { 102 kgf*cm, 7 ft.*lbf }
Install a new gasket to the oil cooler hose.
Install the oil cooler hose to the oil filter bracket assembly with the bolt.

Torque:

72.5 N*m { 739 kgf*cm, 53 ft.*lbf }
Install a new gasket to the No. 1 oil cooler hose.
Install the No. 1 oil cooler hose to the oil filter bracket assembly with the bolt.

Torque:

72.5 N*m { 739 kgf*cm, 53 ft.*lbf }