OIL PUMP REMOVAL

PROCEDURE


  1. INSTALL ENGINE TO ENGINE STAND

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  2. REMOVE ENGINE HANGER

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  3. REMOVE ENGINE OIL LEVEL DIPSTICK SUB-ASSEMBLY

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  4. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

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  5. SEPARATE NO. 1 WATER BY-PASS HOSE

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  6. SEPARATE NO. 2 WATER BY-PASS HOSE

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  7. REMOVE SUPERCHARGER ASSEMBLY

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  8. REMOVE INTERCOOLER RESERVOIR TANK BRACKET

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  9. REMOVE AIR TUBE

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  10. REMOVE FUEL DELIVERY PIPE

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  11. REMOVE NO. 1 DELIVERY PIPE SPACER

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  12. REMOVE INJECTOR VIBRATION INSULATOR

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  13. REMOVE FUEL INJECTOR ASSEMBLY

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  14. REMOVE IGNITION COIL ASSEMBLY

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  15. REMOVE MANIFOLD STAY

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  16. REMOVE EXHAUST MANIFOLD

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  17. REMOVE SUPERCHARGER NOSE SUPPORT BRACKET

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  18. REMOVE CRANKSHAFT POSITION SENSOR HEAT SHIELD

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  19. REMOVE VENTILATION HOSE

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  20. SEPARATE NO. 3 WATER BY-PASS HOSE

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  21. REMOVE NO. 1 WATER BY-PASS PIPE

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  22. REMOVE WATER BY-PASS HOSE

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  23. REMOVE WATER INLET HOSE

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  24. REMOVE WATER INLET

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  25. REMOVE THERMOSTAT

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  26. REMOVE ALTERNATOR TENSIONER BRACKET

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  27. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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  28. REMOVE CYLINDER HEAD COVER GASKET

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  29. SET NO. 1 CYLINDER TO TDC/COMPRESSION

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  30. REMOVE CRANKSHAFT PULLEY

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  31. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

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  32. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. Using an 8 mm socket wrench, remove the stud bolt from the engine mounting bracket RH.

    2. B0047XK

      Remove the 3 bolts and engine mounting bracket RH.

    3. B00476I

      Remove the bolt and No. 1 oil cooler hose from the oil filter bracket assembly.

    4. Remove the gasket.

    5. B0045DX

      Remove the bolt and oil cooler hose from the oil filter bracket assembly.

    6. Remove the gasket.

    7. B0045F3

      Remove the 4 bolts and oil filter bracket.

    8. B0046G5

      Remove the 2 O-rings.

    9. B0047DZC01
      *1 Seal Washer

      Remove the 19 bolts and seal washer.

    10. B0046NRC01
      *a Protective Tape

      Remove the timing chain cover sub-assembly by prying between the timing chain cover sub-assembly and cylinder head sub-assembly or cylinder block sub-assembly with a screwdriver.

      Note

      Be careful not to damage the contact surfaces of the timing chain cover sub-assembly, cylinder block sub-assembly, and cylinder head sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    11. B0047SP

      Remove the 3 O-rings.

    12. B00464U

      Remove the 3 bolts and water pump.

    13. B0046P1

      Remove the water pump gasket.

  33. REMOVE TIMING CHAIN COVER OIL SEAL

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  34. REMOVE NO. 2 CHAIN VIBRATION DAMPER

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  35. REMOVE CHAIN TENSIONER SLIPPER

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  36. REMOVE NO. 1 CHAIN VIBRATION DAMPER

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  37. REMOVE CHAIN SUB-ASSEMBLY

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  38. REMOVE CRANKSHAFT TIMING SPROCKET


    1. B0045GC

      Remove the crankshaft timing sprocket.

  39. REMOVE NO. 2 CHAIN SUB-ASSEMBLY


    1. B0046UBN13

      Temporarily install the crankshaft pulley and crankshaft pulley set bolt.

    2. Using SST, hold the crankshaft pulley. Then remove the oil pump drive shaft gear nut.

      SST
      09213-54015

      Tech Tips

      Part number of the installation bolt for SST (crankshaft pulley holding tool): 91551-00850 (quantity: 2)

    3. Remove SST, the crankshaft pulley set bolt and crankshaft pulley.

    4. B0047K6C03
      *1 Chain Tensioner Plate
      *2 Chain Damper Spring
      *3 Bolt

      Remove the bolt, chain tensioner plate and chain damper spring.

    5. B004807C08
      *1 No. 2 Chain Sub-assembly
      *2 Oil Pump Drive Gear
      *3 Oil Pump Drive Shaft Gear

      Remove the oil pump drive gear, oil pump driveshaft gear, and No. 2 chain sub-assembly.

  40. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY


    1. B0045AR

      Remove the 10 bolts and 2 nuts.

    2. B0046M3

      Insert the blade of oil pan seal cutter between the crankcase and No. 2 oil pan sub-assembly. Cut through the applied sealer and remove the No. 2 oil pan sub-assembly.

      Note

      Be careful not to damage the contact surfaces of the crankcase and No. 2 oil pan sub-assembly.

  41. REMOVE OIL PUMP ASSEMBLY


    1. B0045A5

      Remove the 3 bolts and oil pump assembly.