OIL PUMP INSTALLATION

PROCEDURE

1. INSTALL TIMING CHAIN COVER OIL SEAL

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2. INSTALL STUD BOLT (for TMC Made)

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3. INSTALL STUD BOLT (for TMMF Made)

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4. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

   
   

   1. Remove any old packing material remaining on the sealing surfaces before applying seal packing.

   2. Clean and degrease the contact surfaces of the timing chain cover, cylinder head, cylinder block and confirm that no oil, moisture, or other foreign matter remains on the surfaces.

   3. Install a new oil pump gasket to the cylinder block.

   4. Apply seal packing to the timing chain cover as shown in the following illustration.

      

      Text in Illustration

      *1

      Toyota Genuine Seal Packing Black, Three Bond 1207B

      *2

      Toyota Genuine Seal Packing 1282B, Three Bond 1282B

      Seal packing
      Water pump: Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent
      Other: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note

      
      

      • When there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.

      • Install the chain cover within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

   5. 

      Temporarily install the timing chain cover with the 11 bolts.

      Bolt Length

      Item	Length
      Bolt A	80 mm (3.150 in.)
      Bolt B	40 mm (1.575 in.)
      Bolt C (with washer)	45 mm (1.772 in.)
      Bolt D	70 mm (2.756 in.)

   6. Install a new oil filter bracket gasket to the timing chain cover.

   7. 

      Temporarily install the oil filter bracket with the 3 bolts.

      Bolt Length

      Item	Length
      Bolt A	80 mm (3.150 in.)

   8. 

      Text in Illustration

      *a	Water Pump Side

      Install a new water pump gasket to the timing chain cover.

   9. 

      Temporarily install the water pump with the 5 bolts.

      Bolt Length

      Item	Length
      Bolt E	20 mm (0.787 in.)
      Bolt F	50 mm (1.969 in.)
      Bolt G	45 mm (1.772 in.)

   10. Fully tighten the timing chain cover with the 19 bolts in the order shown in the illustration.

       

       Torque:

       Bolt A, C

       24 N*m  { 245 kgf*cm, 18 ft.*lbf }

       Bolt B, D

       40 N*m  { 408 kgf*cm, 30 ft.*lbf }

       Bolt E, F, G

       28 N*m  { 286 kgf*cm, 21 ft.*lbf }

       Bolt Length

       Item	Length
       Bolt A	80 mm (3.150 in.)
       Bolt B	40 mm (1.575 in.)
       Bolt C (with washer)	45 mm (1.772 in.)
       Bolt D	70 mm (2.756 in.)
       Bolt E	20 mm (0.787 in.)
       Bolt F	50 mm (1.969 in.)
       Bolt G	45 mm (1.772 in.)

   11. Wipe off the excess seal packing.

5. INSTALL DRAIN PLUG

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6. INSTALL TIGHT PLUG

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7. INSTALL CRANKSHAFT PULLEY

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8. INSTALL OIL STRAINER SUB-ASSEMBLY

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9. INSTALL OIL PAN SUB-ASSEMBLY (for TMC Made)

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10. INSTALL OIL PAN SUB-ASSEMBLY (for TMMF Made)

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11. INSTALL NO. 1 WATER BY-PASS PIPE

    
    
    1. 

       Text in Illustration

       *a	Water By-pass Pipe Side

       Install a new water by-pass pipe gasket to the cylinder head.

    2. 

       Text in Illustration

       *1	Nut
       *2	Bolt

       Insert the water by-pass hose to the timing chain cover.

    3. Temporarily install the water by-pass pipe with the bolt and 2 nuts.

    4. Fully tighten the 2 nuts.

       Torque:

       24 N*m  { 245 kgf*cm, 18 ft.*lbf }

    5. Fully tighten the bolt.

       Torque:

       24 N*m  { 245 kgf*cm, 18 ft.*lbf }

12. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

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13. CONNECT VENTILATION HOSE

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14. INSTALL DUTY VACUUM SWITCHING VALVE

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15. INSTALL NO. 1 IGNITION COIL

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16. INSTALL CRANKSHAFT POSITION SENSOR

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17. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

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18. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

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19. INSTALL MANIFOLD STAY

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20. INSTALL EGR INLET EXHAUST MANIFOLD PLATE

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21. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

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22. INSTALL ENGINE OIL LEVEL DIPSTICK SUB-ASSEMBLY

23. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

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24. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

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25. INSTALL ENGINE ASSEMBLY

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