RADIATOR INSTALLATION

CAUTION / NOTICE / HINT

CAUTION:

Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing Click here.

PROCEDURE


  1. INSTALL RADIATOR DRAIN COCK


    1. Install the radiator drain cock onto the radiator assembly.

      Note

      Replace the O-ring if it is damaged.

  2. INSTALL LOWER RADIATOR SUPPORT GROMMET


    1. Install the 2 lower radiator support grommets onto the radiator assembly.

  3. INSTALL RADIATOR SUPPORT CUSHION


    1. Install the 2 radiator support cushions onto the radiator assembly.

  4. INSTALL FAN SHROUD


    1. A01VL6I

      Install the 2 pawl fittings and the fan shroud.

    2. Engage the 2 claws.

  5. INSTALL RADIATOR ASSEMBLY


    1. A01VM72

      Engage the 2 claws and install the radiator assembly onto the vehicle.

      Note

      Do not apply excessive force to the cooler condenser assembly or piping when installing the radiator assembly.

    2. Connect the cooling fan motor connector and the wire harness clamp.

  6. CONNECT NO. 2 RADIATOR HOSE


    1. A01VE7WE01
      Text in Illustration
      *a View A
      *b Upper Side
      *c Front Side
      *d White Paint Mark

      Connect the No. 2 radiator hose with the hose clip.

      Note

      Perform the installation with the hose clip and mark at the correct angle.

  7. CONNECT NO. 1 RADIATOR HOSE


    1. A01VFN4E02
      Text in Illustration
      *a View A
      *b Upper Side
      *c RH Side
      *d White Paint Mark

      Connect the No. 1 radiator hose with the clip.

      Note

      Perform the installation with the hose clip and mark at the correct angle.

  8. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. Install the upper radiator support with the 4 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    2. Connect the horn connector.

    3. Connect the airbag connector.

  9. INSTALL AIRBAG SENSOR BRACKET

    Click here

  10. INSTALL HOOD LOCK ASSEMBLY


    1. Install the hood lock assembly with the 3 bolts.

      Torque:
      7.5 N*m  { 77 kgf*cm, 66 in.*lbf }

    2. Engage the 2 clamps of the upper radiator support.

  11. INSTALL HEADLIGHT ASSEMBLY

    Click here

  12. ADD ENGINE COOLANT

    Click here

  13. ADJUST HOOD LOCK ASSEMBLY

    Click here

  14. INSPECT SRS WARNING LIGHT

    Click here

  15. INSPECT FOR COOLANT LEAK

    Click here