SUPERCHARGER INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips

Perform "Inspection After Repair" after replacing a supercharger assembly.

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PROCEDURE


  1. INSTALL SUPERCHARGER ASSEMBLY

    Note

    Do not damage the cooler condenser assembly, when installing the supercharger assembly.


    1. Set a new intake manifold gasket to the cylinder head sub-assembly.

    2. B00484O

      Temporarily install the supercharger bracket to the cylinder block sub-assembly with the 2 bolts.

    3. B00457G

      Temporarily install the supercharger assembly with the bolt and a new nut.

    4. B0047VA

      Temporarily install the supercharger bracket to the supercharger assembly with the bolt.

    5. B00457G

      Fully tighten the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    6. Fully tighten the nut.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    7. Temporarily install the 3 bolts, plate washer and 2 new nuts.

    8. Using SST (supercharger set bolt wrench), SST (extension wrench 13), SST (extension semideep socket 13) and 10 mm union nut wrench, tighten the 3 bolts and 2 nuts in the order shown in the illustration.

      B00476KC01
      *1 Plate Washer - -
      *a SST (Supercharger Set Bolt Wrench) *b SST (Extension Wrench 13) and SST (Extension Semideep Socket 13)
      *c 10 mm Union Nut Wrench *d Torque Wrench Fulcrum Length
      SST
      09292-52010   ( 09925-04130 )
      Torque:
      Specified tightening torque
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using SST (supercharger set bolt wrench (fulcrum length of 50 mm (1.97 in.))) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

        19 N*m (194 kgf*cm, 14 ft.*lbf)

      • When using SST (extension wrench 13 and extension semideep socket 13 (fulcrum length of 200 mm (7.87 in.))) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

        11 N*m (112 kgf*cm, 8 ft.*lbf)

      • When using a 10 mm union nut wrench (fulcrum length of 22 mm (0.886 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

        22 N*m (224 kgf*cm, 16 ft.*lbf)

    9. B0047VA

      Fully tighten the bolt.

      Torque:
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }
    10. B0048AJC01
      *a Torque Wrench Fulcrum Length

      Fully tighten the bolt (A).

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    11. Using a 10 mm union nut wrench, fully tighten the bolt (B).

      Torque:
      Specified tightening torque
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a 10 mm union nut wrench (fulcrum length of 22 mm (0.886 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

        22 N*m (224 kgf*cm, 16 ft.*lbf)

    12. Connect the ventilation hose to the supercharger assembly and slide the hose clip to secure it.

    13. Connect the fuel vapor feed hose to the supercharger assembly.

    14. Connect the No. 1 vacuum transmitting hose to the supercharger assembly and slide the hose clip to secure it.

    15. Install the wire harness clamp bracket to the supercharger assembly with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    16. Engage the clamp to connect the engine wire to the wire harness clamp bracket.

  2. INSTALL VACUUM SENSOR (MANIFOLD ABSOLUTE PRESSURE SENSOR)

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  3. INSTALL OIL LEVEL DIPSTICK GUIDE O-RING


    1. Apply a light coat of the engine oil to a new oil level dipstick guide O-ring.

    2. Install the oil level dipstick guide O-ring to the oil level dipstick guide sub-assembly.

  4. INSTALL OIL LEVEL DIPSTICK GUIDE SUB-ASSEMBLY


    1. Install the oil level dipstick guide sub-assembly to the supercharger assembly and oil pan sub-assembly with the bolt.

      Torque:
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }

    2. Engage the clamp to connect the No. 9 intercooler cooling water hose to the oil level dipstick guide sub-assembly.

    3. Engage the clamp to connect the wire harness to the oil level dipstick guide sub-assembly.

  5. INSTALL OIL LEVEL DIPSTICK SUB-ASSEMBLY


    1. Install the oil level dipstick sub-assembly to the oil level dipstick guide sub-assembly.

  6. INSTALL STARTER ASSEMBLY

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  7. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

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  8. CONNECT NO. 7 SUB-RADIATOR HOSE


    1. Connect the No. 7 sub-radiator hose to the supercharger assembly and slide the hose clip to secure it.

  9. CONNECT NO. 4 SUB-RADIATOR HOSE


    1. Connect the No. 4 sub-radiator hose to the supercharger assembly and slide the hose clip to secure it.

  10. INSTALL FUEL INJECTOR ASSEMBLY

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  11. INSTALL GENERATOR ASSEMBLY

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  12. INSTALL RADIATOR ASSEMBLY

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  13. ADD COOLANT (for Intercooler)

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  14. INSPECT FOR COOLANT LEAK (for Intercooler)

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  15. INSPECT FOR FUEL LEAK

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