EXHAUST MANIFOLD REMOVAL

PROCEDURE


  1. SEPARATE FRONT EXHAUST PIPE ASSEMBLY


    1. A01VH2Z

      Disengage the clamp, and disconnect the heated oxygen sensor wire from the wire harness clamp bracket.

    2. Disconnect the connector of the heated oxygen sensor.

    3. A01VJXM

      Remove the 2 bolts and 2 compression springs, and separate the front exhaust pipe assembly from the exhaust manifold converter sub-assembly.

    4. Remove the exhaust pipe gasket from the exhaust manifold converter sub-assembly.

  2. REMOVE AIR FUEL RATIO SENSOR

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  3. REMOVE OIL LEVEL DIPSTICK SUB-ASSEMBLY

  4. REMOVE OIL LEVEL DIPSTICK GUIDE


    1. A01VJWU

      Remove the bolt and the oil level dipstick guide.

    2. Remove the O-ring from the oil level dipstick guide.

  5. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01VJGW

      Remove the 2 nuts and bolt, and remove the No. 1 exhaust manifold heat insulator from the exhaust manifold converter sub-assembly.

  6. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01VM98

      Remove the 2 bolts, and remove the No. 2 exhaust manifold heat insulator from the exhaust manifold converter sub-assembly.

  7. REMOVE MANIFOLD STAY


    1. A01VLIZ

      Remove the bolt and nut, and remove the manifold stay from the exhaust manifold converter sub-assembly.

  8. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. A01VFDE

      Remove the 7 nuts, and remove the exhaust manifold converter sub-assembly from the cylinder head sub-assembly.

    2. Remove the exhaust manifold to head gasket and inlet EGR gasket from the cylinder head sub-assembly.