INTERCOOLER INSTALLATION

PROCEDURE


  1. INSTALL GROMMET


    1. Install the 2 grommets onto the intercooler assembly.

  2. INSTALL RADIATOR SUPPORT CUSHION


    1. Install the radiator support cushion onto the intercooler assembly.

  3. INSTALL INTERCOOLER ASSEMBLY


    1. Install the intercooler assembly.

    2. Engage the 2 clamps and connect the wire harness.

  4. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. Install the upper radiator support sub-assembly with the 4 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    2. Connect the connector of the low pitched horn assembly.

    3. Engage the 2 clamps and connect the wire harness to the upper radiator support sub-assembly.

    4. Connect the connector of the front airbag sensor Click here.

  5. INSTALL AIRBAG SENSOR BRACKET

    Click here

  6. INSTALL HOOD LOCK ASSEMBLY


    1. Install the hood lock assembly to the upper radiator support sub-assembly with the 3 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Engage the 2 clamps and connect the hood lock control cable assembly to the upper radiator support sub-assembly.

  7. INSTALL RADIATOR RESERVE TANK ASSEMBLY


    1. Install the radiator reserve tank assembly to the upper radiator support sub-assembly with the bolt.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

  8. CONNECT NO. 2 AIR HOSE


    1. A01VJ6DE02
      Text in Illustration
      *a View A
      *b Upper Side
      *c Rear Side
      *d Clamp installation range

      Connect the No. 2 air hose to the intercooler assembly with the hose clamp.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

    2. Engage the 2 clamps and connect the wire harness to the intercooler assembly.

  9. CONNECT NO. 3 AIR HOSE


    1. A01VHW6E01
      Text in Illustration
      *a View A
      *b Upper Side
      *c Rear Side
      *d Clamp installation range

      Connect the No. 3 air hose to the intercooler assembly with the hose clamp.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  10. INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    1. Install the air cleaner case sub-assembly onto the air cleaner bracket with the 3 bolts.

      Torque:
      7.8 N*m  { 80 kgf*cm, 69 in.*lbf }

  11. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY


    1. Install the air cleaner filter element onto the air cleaner case sub-assembly.

  12. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    1. Engage the 2 lock clamps and install the air cleaner cap sub-assembly onto the air cleaner case sub-assembly.

    2. A01VJPLE02
      Text in Illustration
      *a View A
      *b Upper Side
      *c Front Side
      *d Clamp installation range

      Connect the No. 1 air cleaner hose to the air cleaner cap sub-assembly with hose clamp.

      Torque:
      3.0 N*m  { 31 kgf*cm, 27 in.*lbf }

    3. Engage the 4 clamps and connect the wire harness to the air cleaner cap sub-assembly.

    4. Connect the connector of the mass air flow meter.

  13. INSTALL CENTER ENGINE UNDER COVER

    Click here

  14. INSTALL HEADLIGHT ASSEMBLY

    Click here