EXHAUST PIPE INSTALLATION

PROCEDURE


  1. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A01VHU2

      Using a vernier caliper, measure the free length of the compression spring.

      Minimum Length
      41.5 mm (1.634 in.)

      Tech Tips

      If the length is not as specified, replace the compression spring.

    2. A01VIW9E05
      Text in Illustration
      *1 Exhaust Pipe Gasket
      *2 Wooden Block
      *3 Plastic Hammer
      *4 Exhaust Manifold Converter Sub-assembly

      Using a plastic hammer and a wooden block, tap in a new exhaust pipe gasket until its surface is flush with the exhaust manifold converter sub-assembly.

      Note


      • Install the gasket in the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket by dropping it, etc.

      • Do not damage the outer surface of the gasket.

      • Do not push in the gasket with the exhaust pipe when connecting it.

    3. Hang the front exhaust pipe assembly with the 3 exhaust pipe supports.

    4. A01VJRBE01
      Text in Illustration
      *1 Exhaust Manifold Converter Sub-assembly
      *2 Front Exhaust Pipe Assembly
      *3 Exhaust Pipe Gasket
      *a Space between flanges: 8.5 mm (0.335 in.)

      Install the front exhaust pipe sub-assembly to the exhaust manifold converter sub-assembly with the 2 compression springs and 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      Note

      After the installation, check that the gaps between the flanges of the exhaust manifold converter sub-assembly and front exhaust pipe assembly are consistent front-to-rear and left-to-right.

  2. INSTALL NO. 2 HEATED OXYGEN SENSOR

    Click here

  3. INSTALL FRONT FLOOR CENTER BRACE

    Click here

  4. INSTALL TAIL EXHAUST PIPE ASSEMBLY


    1. A01VHU2

      Using a vernier caliper, measure the free length of the compression spring.

      Minimum Length
      38.5 mm (1.516 in.)

      Tech Tips

      If the length is not as specified, replace the compression spring.

    2. A01VIW9E05
      Text in Illustration
      *1 No. 2 Exhaust Pipe Gasket
      *2 Wooden Block
      *3 Plastic Hammer
      *4 Front Exhaust Pipe Assembly

      Using a plastic hammer and a wooden block, tap in a new No. 2 exhaust pipe gasket until its surface is flush with the front exhaust pipe assembly.

      Note


      • Install the gasket in the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket by dropping it, etc.

      • Do not damage the outer surface of the gasket.

      • Do not push in the gasket with the exhaust pipe when connecting it.

    3. Hang the tail exhaust pipe assembly with the 2 exhaust pipe supports.

    4. A01VJB1E01
      Text in Illustration
      *1 Front Exhaust Pipe Assembly
      *2 Tail Exhaust Pipe Assembly
      *3 No. 2 Exhaust Pipe Gasket
      *a Space between flanges: 6.5 mm (0.256 in.)

      Install the front exhaust pipe sub-assembly to the exhaust manifold converter sub-assembly with the 2 compression springs and 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      Note

      After the installation, check that the gaps between the flanges of the front exhaust pipe assembly and tail exhaust pipe assembly are consistent front-to-rear and left-to-right.

  5. INSPECT FOR EXHAUST GAS LEAK