EXHAUST GAS TEMPERATURE SENSOR INSTALLATION

PROCEDURE


  1. INSTALL EXHAUST GAS TEMPERATURE SENSOR


    1. A01VHGWE02

      Using a union nut wrench (14 mm), install the 2 No. 2 exhaust gas temperature sensors to the exhaust manifold converter sub-assembly.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Note


      • Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

      • Do not damage the sensor.

      • Install the sensor as shown in the illustration.

  2. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. Install a new outlet turbine elbow gasket to the turbocharger.

    2. Temporarily install the exhaust manifold converter sub-assembly with the 3 new nuts and bolt.

    3. Fully tighten the 3 new nuts first, and then tighten the bolt.

      Torque:
      Nut
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }
      Bolt
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

    4. Install the wire harness bracket with the bolt.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    5. Install the 2 exhaust gas temperature sensors connector to the wire harness bracket.

    6. Engage the 2 wire harness clamps to the wire harness bracket and cylinder block side cover.

    7. Connect the 2 exhaust gas temperature sensor connectors.

    8. Install the harness bracket with the bolt.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    9. Engage the 2 harness clamps to the wire harness bracket.

  3. INSTALL NO. 1 VACUUM PIPE


    1. Temporarily install the No. 1 vacuum pipe with the bolt and No. 1 vacuum pipe union nut.

    2. Using a union nut wrench (14 mm), fully tighten the No. 1 vacuum pipe union nut.

      Torque:
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    3. Fully tighten the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  4. INSTALL NO. 2 EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. Install a new exhaust pipe gasket onto the exhaust manifold converter sub-assembly.

    2. Temporarily install the No. 2 exhaust manifold converter sub-assembly with the 2 nuts.

    3. Temporarily install the No. 3 manifold support bracket with the 3 bolts.

    4. Temporarily install the No. 4 manifold support bracket with the 3 bolts.

    5. Tighten the 2 nuts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  5. INSTALL NO. 3 MANIFOLD SUPPORT BRACKET


    1. A01VGTJE03

      Fully tighten the 3 bolts in the order shown in the illustration.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  6. INSTALL NO. 4 MANIFOLD SUPPORT BRACKET


    1. A01VEKBE03

      Fully tighten the 3 bolts in the order shown in the illustration.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  7. INSTALL DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY


    1. Install the drive shaft heat insulator sub-assembly with the 2 nuts.

      Torque:
      18 N*m  { 179 kgf*cm, 13 ft.*lbf }

  8. INSTALL NO. 2 VACUUM PIPE


    1. Temporarily install the No. 2 vacuum pipe with the 2 bolts and No. 2 vacuum pipe union nut.

    2. Using a union nut wrench (14 mm), fully tighten the No. 1 vacuum pipe union nut.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    3. Fully tighten the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 14 ft.*lbf }

  9. INSTALL VACUUM TRANSMITTING HOSE ASSEMBLY


    1. A01VEJOE01
      Text in Illustration
      *a View A
      *b Front of vehicle
      *c RH side
      *d Paint mark

      Install the vacuum transmitting hose assembly to the No. 1 vacuum pipe.

  10. INSTALL NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY


    1. A01VHZ8E01
      Text in Illustration
      *a View A
      *b Front of vehicle
      *c RH side
      *d Paint mark

      Install the No. 2 vacuum transmitting hose assembly to the No. 2 vacuum pipe.

  11. INSTALL NO. 1 TURBO INSULATOR


    1. Install the No. 1 turbo insulator with the 3 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }
    2. A01VH9VE03
      Text in Illustration
      *a View A
      *b Marked Yellow
      *c Marked Pink

      Connect the 2 vacuum transmitting hose to the differential pressure sensor.

  12. INSTALL NO. 1 HOSE TO HOSE TUBE (for LHD)


    1. Install the No. 1 hose to hose tube with the 2 bolts.

      Torque:
      8.3 N*m  { 85 kgf*cm, 73 in.*lbf }

    2. Connect the connector to check valve hose to the No. 1 hose to hose tube.

  13. INSTALL NO. 2 HOSE TO HOSE TUBE (for RHD)


    1. Install the No. 2 hose to hose tube with the bolt.

      Torque:
      8.3 N*m  { 85 kgf*cm, 73 in.*lbf }

    2. Connect the connector to check valve hose to the No. 2 hose to hose tube.

  14. INSTALL NO. 2 ENGINE COVER BRACKET


    1. Install the air fuel ratio sensor bracket to the cylinder head cover sub-assembly.

    2. Install the No. 2 engine cover bracket with the 2 nuts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

    3. Engage the engine wire harness clamp to the air fuel ratio sensor bracket.

    4. Install the air fuel ratio sensor wire harness and engage the 4 wire harness clamps to the air fuel ratio sensor bracket.

    5. Connect the air fuel ratio sensor connector.

  15. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

    Click here

  16. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A01VLWI

      Using a vernier caliper, measure the free length of the compression spring.

      Minimum length
      41.5 mm (1.633 in.)

      If the length is not as specified, replace the compression spring.

    2. A01VG3XE06
      Text in Illustration
      *1 Gasket
      *2 Wooden Block

      Using a plastic hammer and a wooden block, tap in a new exhaust pipe gasket until its surface is flush with the exhaust manifold.

      Note


      • Install the exhaust pipe gasket in the correct direction.

      • Do not damage the outer surface of the exhaust pipe gasket.

      • Do not reuse the exhaust pipe gasket.

      • Do not push in the gasket with the exhaust pipe when connecting it.

    3. Hang the front exhaust pipe assembly with the 3 exhaust pipe supports.

    4. Install the new No. 2 exhaust pipe gasket onto the front exhaust pipe assembly.

    5. Install the front exhaust pipe assembly to the tail exhaust pipe assembly with the 2 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Do not reuse the removed gasket.

    6. Install the front exhaust pipe assembly with the 2 compression springs and 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  17. INSTALL FRONT FLOOR CENTER BRACE

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  18. INSTALL OUTER COWL TOP PANEL (for LHD)

    Click here

  19. INSTALL OUTER COWL TOP PANEL (for RHD)

    Click here

  20. INSTALL INNER COWL TOP TO COWL BRACE (for LHD)

    Click here

  21. INSTALL INNER COWL TOP TO COWL BRACE (for RHD)

    Click here

  22. INSTALL FRONT AIR SHUTTER SEAL RH (for LHD)

    Click here

  23. INSTALL FRONT AIR SHUTTER SEAL RH (for RHD)

    Click here

  24. INSTALL FRONT NO. 1 VENTILATOR SEAL (for LHD)

    Click here

  25. INSTALL FRONT NO. 1 VENTILATOR SEAL (for RHD)

    Click here

  26. INSTALL FRONT WIPER MOTOR AND LINK

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  27. INSPECT FOR EXHAUST GAS LEAK

  28. INSTALL NO. 1 ENGINE COVER

    Click here