PROCEDURE
REMOVE FRONT WIPER MOTOR AND LINK
REMOVE FRONT NO. 1 VENTILATOR SEAL (for LHD)
REMOVE FRONT NO. 1 VENTILATOR SEAL (for RHD)
REMOVE FRONT AIR SHUTTER SEAL RH (for LHD)
REMOVE FRONT AIR SHUTTER SEAL RH (for RHD)
REMOVE INNER COWL TOP TO COWL BRACE (for LHD)
REMOVE INNER COWL TOP TO COWL BRACE (for RHD)
REMOVE OUTER COWL TOP PANEL (for LHD)
REMOVE OUTER COWL TOP PANEL (for RHD)
REMOVE FRONT FLOOR CENTER BRACE
REMOVE FRONT EXHAUST PIPE ASSEMBLY
Remove the 2 bolts and 2 compression springs.
Remove the 2 bolts and separate the front exhaust pipe from the tail exhaust pipe.
Disengage the 3 exhaust pipe supports and remove the front exhaust pipe.
Remove the No. 2 exhaust pipe gasket from the front exhaust pipe.
Remove the exhaust pipe gasket from the No. 2 exhaust manifold converter sub-assembly.
REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
REMOVE NO. 1 ENGINE COVER
REMOVE NO. 2 ENGINE COVER BRACKET
Disconnect the air fuel ratio sensor connector.
Disengage the 4 wire harness clamps and separate the air fuel ratio sensor wire harness.
Disengage the 2 engine wire harness clamps.
Remove the 2 nuts and No. 2 engine cover bracket.
Remove the air fuel ratio sensor bracket and the harness bracket.
SEPARATE NO. 1 HOSE TO HOSE TUBE (for LHD)
Disconnect the connector to check valve hose from the No. 1 hose to hose tube.
Remove the 2 bolts and separate the No. 1 hose to hose tube.
SEPARATE NO. 2 HOSE TO HOSE TUBE (for RHD)
Remove the bolt and separate the No. 2 hose to hose tube.
REMOVE NO. 1 TURBO INSULATOR
Disconnect the 2 vacuum transmitting hoses and remove the differential pressure sensor assembly.
Remove the 3 bolts and No. 1 turbo insulator.
REMOVE NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY
Remove the No. 2 vacuum transmitting hose assembly from the No. 2 vacuum pipe.
REMOVE VACUUM TRANSMITTING HOSE ASSEMBLY
Remove the vacuum transmitting hose assembly from the No. 1 vacuum pipe.
REMOVE NO. 2 VACUUM PIPE
Remove the 2 bolts.
Using a union nut wrench (14 mm), remove the No. 2 vacuum pipe.
REMOVE DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY
Remove the 2 nuts and drive shaft heat insulator sub-assembly from the No. 4 manifold support bracket.
REMOVE NO. 4 MANIFOLD SUPPORT BRACKET
Remove the 3 bolts and No. 4 manifold support bracket from the No. 1 manifold support bracket and No. 2 exhaust manifold converter sub-assembly.
REMOVE NO. 3 MANIFOLD SUPPORT BRACKET
Remove the 3 bolts and No. 3 manifold support bracket from the cylinder block and No. 2 exhaust manifold converter sub-assembly.
REMOVE NO. 2 EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY
Remove the 2 nuts and No. 2 exhaust manifold converter sub-assembly from the exhaust manifold converter sub-assembly.
Remove the exhaust pipe gasket from the exhaust manifold converter sub-assembly.
REMOVE NO. 1 VACUUM PIPE
Remove the bolt.
Using a union nut wrench (14 mm), remove the No. 1 vacuum pipe from the exhaust manifold converter sub-assembly.
REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY
Disengage the 2 harness clamps from the harness bracket.
Remove the bolt and harness bracket.
Disconnect the 2 exhaust gas temperature sensor connectors.
Disengage the 2 wire harness clamps from the wire harness bracket and cylinder block side cover.
Separate the 2 exhaust temperature sensor connectors from the wire harness bracket.
Remove the bolt and the wire harness bracket.
Remove the bolt, 3 nuts and the exhaust manifold converter sub-assembly.
Remove the outlet turbine elbow gasket from the turbocharger.
REMOVE EXHAUST GAS TEMPERATURE SENSOR
Using a union nut wrench (14 mm), remove the 2 exhaust gas temperature sensors.