CANISTER(for TMMF Made) INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. Click here

   INSTALL CHARCOAL CANISTER SUB-ASSEMBLY

   
   

   1. Install a new O-ring to the charcoal canister sub-assembly.

   2. Engage the 2 claws of the No. 1 fuel suction support guide and the 3 claws of the No. 1 fuel suction support, and install the No. 1 fuel suction support to the charcoal canister sub-assembly.

2. Click here

   INSTALL FUEL PRESSURE REGULATOR ASSEMBLY

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3. Click here

   INSTALL NO. 2 FUEL SUCTION SUPPORT

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4. Click here

   INSTALL FUEL PUMP

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5. Click here

   INSTALL FUEL PUMP HARNESS

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6. Click here

   INSTALL FUEL SENDER GAUGE ASSEMBLY

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7. Click here

   INSTALL FUEL SUCTION TUBE SET GASKET

   
   

   1. Coat a new fuel suction tube gasket with gasoline and install it to the fuel tank.

8. Click here

   INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

   Tip:

   If the fuel pump has been replaced, conduct Inspection After Repairs (Click here).

   
   

   1. Pass the float of the fuel sender gauge assembly into the fuel tank.

   2. Bend up the tip of the fuel pump filter and set the fuel suction tube assembly on the fuel tank.

      Note:

      Be careful not to bend the arm of the fuel sender gauge assembly.

9. Click here

   INSTALL FUEL PUMP GAUGE RETAINER

   
   
   1. 

      Align the tab of the fuel suction tube assembly with the groove of the fuel tank.

   2. 

      Align the retainer mark (start of threads) with the start of the threads on the fuel tank, and while pressing down on the fuel suction tube assembly, install the new fuel pump gauge retainer and tighten it by hand as much as possible.

      Table 1. Text in Illustration

      *a	Start of Threads (Fuel Tank)
      *b	Start of Threads (Fuel Pump Gauge Retainer)

   3. Install SST to the fuel pump gauge retainer.

      09808-14030

      09808-01010

      09808-01020

      09808-01030

      09808-01040

      09808-01050

      
      

      1. Temporarily install plate and claw to the fuel pump gauge retainer.

      2. Press claw against the rib of the fuel pump gauge retainer, and tighten bolt.

      3. Install handle.

   4. 

      While making sure that SST does not rise up, slowly turn handle and tighten until the mark on the fuel pump gauge retainer is within range A as shown in the illustration.

      Note:
      

      • Be careful not to apply excessive downward force to SST, as this may damage the fuel pump or fuel tank.

      • Turning SST at an angle may cause it to slip off of the fuel pump gauge retainer, so be sure SST is horizontal when turning.

      • To prevent damage to parts, do not turn SST too vigorously.

      • If SST slips off of the fuel pump gauge retainer, loosen bolt and install SST again.

10. Click here

    CONNECT NO. 1 CANISTER OUTLET HOSE SUB-ASSEMBLY

    
    

    1. Connect the No. 1 canister outlet hose sub-assembly to the fuel suction tube with pump and gauge.

11. Click here

    CONNECT NO. 2 FUEL EMISSION TUBE

    
    

    1. Connect the No. 2 fuel emission tube to the fuel suction tube with pump and gauge with the clip.

12. Click here

    CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

    
    

    1. Connect the fuel tank main tube sub-assembly to the fuel suction tube with pump and gauge.

    2. 

       Install the fuel joint clip.

       Table 2. Text in Illustration

       *1	Tube Joint Clip
       *2	Fuel Tube Joint
       *3	Fuel Tube
       *4	Fuel Suction Plate
       *a	OK
       *b	NG
       *c	Rib

       Note:
       

       • Make sure there is no damage to or foreign matter on the connecting surfaces.

       • Check that the fuel tube joint is correctly and fully inserted.

       • Check that the main joint clip is above the rib of the main tube.

       • After installing the tube joint clip, make sure the fuel tube joint will not come out.

       • Do not damage any of the clips. If a clip is damaged, replace it.

13. Click here

    INSTALL REAR FLOOR SERVICE HOLE COVER

    
    

    1. Connect the fuel pump connector to the fuel suction tube with pump and gauge.

    2. 

       Apply butyl tape to the location shown in the illustration, align the matchmarks, and install the rear service hole cover.

       Table 3. Text in Illustration

       *1	Butyl Tape
       *a	Mach Mark

14. Click here

    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    5.4 N*m

    55 kgf*cm

15. Click here

    ADD FUEL

16. Click here

    CHECK FUEL PUMP OPERATION AND FUEL LEAKS

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17. Click here

    INSTALL REAR SEATBACK CENTER HINGE SUB-ASSEMBLY

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18. Click here

    INSTALL REAR SEAT ASSEMBLY LH

    (Click here)

19. Click here

    INSTALL REAR SEAT ASSEMBLY RH

    (Click here)

20. Click here

    INSTALL SPARE WHEEL COVER

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21. Click here

    INSTALL DECK BOARD ASSEMBLY

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