FUEL TANK INSTALLATION

PROCEDURE


  1. INSTALL NO. 1 CANISTER OUTLET HOSE SUB-ASSEMBLY


    1. Engage the clamp to install the No. 1 canister outlet hose sub-assembly to the fuel tank assembly.

    2. Connect the No. 1 canister outlet hose sub-assembly to the No. 6 fuel tank breather tube.

  2. INSTALL NO. 2 FUEL EMISSION TUBE


    1. Engage the clamp to install the No. 2 fuel emission tube to the fuel tank assembly.

  3. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. Engage the clamp to install the fuel tank main tube sub-assembly to the fuel tank assembly.

  4. INSTALL FUEL TANK ASSEMBLY


    1. Clean and degrease the bolt holes.

    2. Using an engine lifter, set the fuel tank assembly.

    3. Install the fuel tank assembly and fuel tank side plate to the vehicle with 4 new bolts.

      Torque:
      14.3 N*m  { 146 kgf*cm, 11 ft.*lbf }

    4. Install the bolt.

      Torque:
      34 N*m  { 347 kgf*cm, 25 ft.*lbf }

  5. CONNECT NO. 2 FUEL EMISSION TUBE


    1. Connect the No. 2 fuel emission tube to the fuel tank to canister tube and slide the hose clip to secure it.

  6. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. Line up the fuel main tube and fuel tube connector, and push them together until a "click" sound is heard. If the fuel main tube is difficult to push into the fuel tube connector, apply a small amount of clean engine oil to the tip of the fuel main tube and reinsert it.

    2. Engage the lock of the fuel tube connector cover.

      Note


      • Check that there is no damage or foreign matter around the connecting parts of the fuel tube connector and fuel main tube before starting this step.

      • After connecting the fuel tube connector, check that it is securely connected by pulling on it.

  7. INSTALL FUEL TANK COVER VENT CASE SUB-ASSEMBLY


    1. Install the fuel tank cover vent case sub-assembly to the vehicle with the bolt and clip.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  8. INSTALL FRONT NO. 4 FLOOR HEAT INSULATOR


    1. B00471DE01

      Install the front No. 4 floor heat insulator to the vehicle with the 2 nuts.

      Torque:
      Nut A
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
      Nut B
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  9. ADD FUEL

  10. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

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  11. INSTALL FUEL TANK CAP ASSEMBLY

  12. INSPECT FOR FUEL LEAK

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