FUEL TANK(for TMMF Made) INSTALLATION

PROCEDURE

1. INSTALL NO. 1 CANISTER OUTLET HOSE SUB-ASSEMBLY

   
   

   1. Install the No. 1 canister outlet hose sub-assembly with the clip.

2. INSTALL NO. 2 FUEL EMISSION TUBE

   
   

   1. Install the No. 2 fuel emission tube onto the fuel tank assembly.

3. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY

   
   

   1. Install the fuel tank main tube onto the fuel tank assembly.

4. INSTALL FUEL TANK ASSEMBLY

   
   

   1. Clean and degrease the bolt holes.

   2. Using an engine lifter, set the fuel tank assembly in the installation position.

   3. Install the fuel tank assembly with 4 new bolts.

      Torque:

      14 N*m  { 146 kgf*cm, 11 ft.*lbf }

   4. Engage the clip and install the fuel tank filler pipe.

   5. Install the bolt.

      Torque:

      34 N*m  { 347 kgf*cm, 25 ft.*lbf }

   6. Install the fuel tube.

5. CONNECT NO. 2 FUEL EMISSION TUBE

   
   

   1. Connect the No. 2 fuel emission tube.

6. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

   
   

   1. Align the axis of the fuel tube connector and the axis of the pipe, and push in the fuel tube connector until the retainer makes a click sound.

      Note

      
      

      • Check that there are no scratches or foreign objects on the connecting part.

      • Check that the fuel tank main tube is inserted securely.

      • After installing the checker, check that the fuel tank main tube is securely connected by pulling on it.

   2. After connecting the fuel tube connector, pull on the fuel tube connector and the pipe to make sure they are firmly connected.

   3. Push the fuel tube connector cover in to lock it.

7. INSTALL FUEL TANK COVER VENT CASE SUB-ASSEMBLY

   
   

   1. Install the fuel tank cover vent case with the bolt and the clip.

      Torque:

      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

8. INSTALL FRONT NO. 4 FLOOR HEAT INSULATOR

   
   

   1. Install the front No. 4 floor heat insulator with the 2 nuts.

      Torque:

      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

9. ADD FUEL

10. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

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