FUEL TANK(for TMC Made) INSTALLATION

PROCEDURE


  1. INSTALL NO. 3 FUEL TANK FILLER PIPE SUPPORT


    1. A01VKIWE01
      Text in Illustration
      *a Installation Position
      *b Cutaway View
      A01VE7C Front of Vehicle

      Install the No. 3 fuel tank filler pipe support in the position shown in the illustration.

  2. INSTALL NO. 1 FUEL TANK FILLER PIPE SUPPORT


    1. A01VLDG

      Install the No. 1 fuel tank filler pipe support in the position shown in the illustration.

      Text in Illustration
      A01VE7C Out Side of Vehicle
  3. INSTALL NO. 2 FUEL TANK FILLER PIPE SUPPORT


    1. A01VDLN
      Text in Illustration
      *a Clamp Position
      *b Section
      A01VE7C Out Side of Vehicle

      Install the No. 2 fuel tank filler pipe support in the position shown in the illustration.

  4. INSTALL FUEL HOSE CLAMP


    1. Install the fuel hose clamp onto the fuel tank assembly.

  5. INSTALL NO. 1 CANISTER OUTLET HOSE SUB-ASSEMBLY


    1. Install the No. 1 canister outlet hose sub-assembly with the clip.

  6. INSTALL NO. 2 FUEL EMISSION TUBE


    1. Install the No. 2 fuel emission tube onto the fuel tank assembly.

  7. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. Install the fuel tank main tube onto the fuel tank assembly.

  8. INSTALL FUEL TANK ASSEMBLY


    1. Clean and degrease the bolt holes.

    2. Using an engine lifter, set the fuel tank assembly in the installation position.

    3. Install the fuel tank assembly with 4 new bolts.

      Torque:
      14 N*m  { 146 kgf*cm, 11 ft.*lbf }
    4. A01VGEC

      Assemble the 2 fuel hoses to the position shown in the illustration.

    5. A01VL5A

      Install the fuel tank filler pipe flange plate as shown in the illustration.

    6. Install the bolt.

      Torque:
      34 N*m  { 347 kgf*cm, 25 ft.*lbf }
    7. Install the fuel tube.

  9. CONNECT NO. 2 FUEL EMISSION TUBE


    1. Align the axis of the fuel tube connector and the axis of the pipe, and push in the fuel tube connector until the retainer makes a click sound.

      Note


      • Check that there are no scratches or foreign objects on the connecting part.

      • Check that the No. 2 fuel emission tube is inserted securely.

    2. After connecting the fuel tube connector, pull on the fuel tube connector and the pipe to make sure they are firmly connected.

  10. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. Align the axis of the fuel tube connector and the axis of the pipe, and push in the fuel tube connector until the retainer makes a click sound.

      Note


      • Check that there are no scratches or foreign objects on the connecting part.

      • Check that the fuel tank main tube is inserted securely.

      • After installing the checker, check that the fuel tank main tube is securely connected by pulling on it.

    2. After connecting the fuel tube connector, pull on the fuel tube connector and the pipe to make sure they are firmly connected.

    3. Push the fuel tube connector cover in to lock it.

  11. INSTALL FUEL TANK COVER VENT CASE SUB-ASSEMBLY


    1. Install the fuel tank cover vent case with the bolt and the clip.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
  12. INSTALL FRONT NO. 2 FLOOR HEAT INSULATOR


    1. Install the front No. 2 floor heat insulator with the 2 nuts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
  13. ADD FUEL

  14. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

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