FUEL SUPPLY PUMP INSTALLATION

PROCEDURE


  1. INSTALL NO. 1 SUPPLY PUMP DRIVE COUPLING


    1. A01VENME01
      Text in Illustration
      *1 Camshaft
      *2 Supply Pump Drive Coupling
      *a OK
      *b NG

      Install the supply pump No. 1 drive coupling into the camshaft.

      Note

      Install the supply pump drive coupling in the correct direction.

  2. INSTALL SUPPLY PUMP ASSEMBLY

    Note

    When installing, clean the seal surfaces of the fuel inlet pipe, supply pump and common rail.


    1. A01VKVM

      Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring onto the supply pump.

    3. Temporarily install the supply pump with the 3 bolts.

  3. INSTALL FUEL INLET PIPE SUB-ASSEMBLY

    Note


    • When replacing the supply pump, the fuel inlet pipe must also be replaced.

    • Replace the fuel inlet pipe with a new one when the fuel inlet pipe has been removed and reinstalled more than 5 times.


    1. A01VHFYE04
      Text in Illustration
      *a OK
      *b NG

      Temporarily install the fuel inlet pipe onto the supply pump and common rail.

      Note

      Install the pipe and union nut vertically, not at a tilt.

    2. Tighten the supply pump with the 3 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    3. Using a union nut wrench (17 mm), tighten the fuel inlet pipe union nut on the common rail side.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    4. Using a wrench (17 mm), hold the supply pump nut, and using a union nut wrench (17 mm), tighten the fuel inlet pipe union nut on the supply pump side.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    5. Connect the No. 2 fuel hose.

    6. Connect the nozzle leakage pipe and install a new retainer spring onto the supply pump.

    7. Connect the 2 connectors.

    8. A01VHXIE01
      Text in Illustration
      *a View A
      *b Front Side
      *c Upper Side

      Connect the fuel pipe sub-assembly with bolt.

      Torque:
      14 N*m  { 143 kgf*cm, 11 ft.*lbf }

    9. Connect the 2 fuel hoses.

  4. INSTALL NO. 1 EGR COOLER BRACKET

    Click here

  5. INSTALL BATTERY

    Click here

  6. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH NO. 1 AIR CLEANER HOSE

    Click here

  7. INSTALL EGR WITH COOLER PIPE SUB-ASSEMBLY

    Click here

  8. BLEED AIR FROM FUEL SYSTEM

    Click here

  9. INSPECT FOR FUEL LEAK

    Click here