FUEL INJECTOR(w/ DPF) REMOVAL

CAUTION / NOTICE / HINT

PROCEDURE


  1. REMOVE NO. 1 ENGINE COVER

    Click here

  2. REMOVE NO. 1 AIR CLEANER HOSE

    Click here

  3. REMOVE NO. 1 GLOW PLUG CONNECTOR

    Click here

  4. REMOVE NO. 1 VACUUM SWITCHING VALVE ASSEMBLY

    Click here

  5. REMOVE NOZZLE LEAKAGE PIPE ASSEMBLY

    Click here

  6. REMOVE NO. 1 INJECTION PIPE SUB-ASSEMBLY

    Click here

  7. REMOVE NO. 2 INJECTION PIPE SUB-ASSEMBLY

    Click here

  8. REMOVE NO. 3 INJECTION PIPE SUB-ASSEMBLY

    Click here

  9. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

    Click here

  10. REMOVE NO. 4 INJECTION PIPE SUB-ASSEMBLY

    Click here

  11. REMOVE NO. 1 NOZZLE HOLDER CLAMP


    1. A01VDMG

      Remove the 4 bolts.

    2. A01VJLG

      Remove the 4 washers from each No. 1 nozzle holder clamp.

    3. A01VI6A

      Remove the 4 No. 1 nozzle holder clamps from each injector assembly and each nozzle holder clamp seat.

  12. REMOVE NOZZLE HOLDER CLAMP SEAT


    1. A01VE8F

      Remove the 4 nozzle holder clamp seats from the cylinder head sub-assembly.

  13. REMOVE INJECTOR ASSEMBLY


    1. A01VLFH

      Remove the 4 injector assemblies from the cylinder head sub-assembly.

      Note


      • Each injector assembly has its own fuel injection part number. When replacing the injector assemblies, store them in the correct order so that they can be returned to their original locations when reassembled.

      • Arrange the injector assemblies, No. 1 nozzle holder clamps, washers, bolts and nozzle holder clamp seats in the correct order.

  14. REMOVE INJECTION NOZZLE SEAT


    1. A01VEFR

      Remove the 4 injection nozzle seats from each injector assembly or cylinder head sub-assembly.

      Note

      When removing the injector assembly, check that the injector nozzle seat is either attached to the injector assembly or remains in the cylinder head sub-assembly.