FUEL TANK INSTALLATION

PROCEDURE


  1. INSTALL FUEL RETURN TUBE SUB-ASSEMBLY


    1. Engage the guide and install the fuel return tube onto the fuel tank.

  2. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. Engage the guide and install the fuel tank main tube onto the fuel tank.

  3. INSTALL FUEL TANK ASSEMBLY


    1. Clean and degrease the bolt holes.

    2. Set the fuel tank on the engine lifter.

    3. Install the fuel tank and fuel tank side plate with 4 new bolts.

      Torque:
      14 N*m  { 146 kgf*cm, 11 ft.*lbf }

      Note


      • Do not reuse any of the bolts.

      • Make sure that the fuel tank does not fall.

    4. Engage the clip and install the bracket with the bolt.

      Torque:
      34 N*m  { 347 kgf*cm, 25 ft.*lbf }

  4. CONNECT FUEL RETURN TUBE SUB-ASSEMBLY


    1. Align the axis of the fuel tube connector and the axis of the pipe, and push in the fuel tube connector until the retainer makes a click sound.

      Note


      • Check that there are no scratches or foreign objects on the connecting part.

      • Check that the fuel return tube is inserted securely.

      • After installing the checker, check that the fuel return tube is securely connected by pulling on it.

    2. After connecting the fuel tube connector, pull on the fuel tube connector and the pipe to make sure they are firmly connected.

    3. Push the fuel tube connector cover in to lock it.

  5. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. Align the axis of the fuel tube connector and the axis of the pipe, and push in the fuel tube connector until the retainer makes a click sound.

      Note


      • Check that there are no scratches or foreign objects on the connecting part.

      • Check that the fuel tank main tube is inserted securely.

      • After installing the checker, check that the fuel tank main tube is securely connected by pulling on it.

    2. After connecting the fuel tube connector, pull on the fuel tube connector and the pipe to make sure they are firmly connected.

    3. Push the fuel tube connector cover in to lock it.

  6. INSTALL FUEL TANK COVER VENT CASE SUB-ASSEMBLY


    1. Install the fuel tank cover vent case sub-assembly with the bolt, nut and clip.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  7. INSTALL FUEL SUCTION TUBE SET GASKET

    Click here

  8. INSTALL FUEL TANK VENT TUBE ASSEMBLY WITH SENDER GAGE

    Click here

  9. ADD FUEL