FUEL TANK REMOVAL

PROCEDURE


  1. PRECAUTION


    1. A01VJA5E01
      Text in Illustration
      *1 Cord

      When removing and storing the fuel tank assembly, arrange the fuel tank filler pipe assembly as shown in the illustration, and secure the fuel tank assembly using a cord or similar.

      Note

      According to the arrangement of the fuel tank filler pipe assembly during the storage, the fuel tank filler pipe assembly may become deform.

  2. REMOVE FUEL TANK VENT TUBE ASSEMBLY WITH SENDER GAGE

    Click here

  3. REMOVE FUEL SUCTION TUBE SET GASKET

    Click here

  4. DRAIN FUEL

  5. REMOVE FUEL TANK COVER VENT CASE SUB-ASSEMBLY


    1. A01VGGD

      Pinch and remove the clip as shown in the illustration.

    2. Remove the bolt, nut and fuel tank cover vent case sub-assembly.

  6. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A01VIKUE01
      Text in Illustration
      *1 Checker
      *2 Fuel Tube Connector
      *3 O-ring
      *4 Retainer
      A01VL3H Pinch
      A01VE7C Pull

      Release the checker as shown in the illustration.

    2. Pinch the retainer to release it as shown in the illustration and separate the fuel tank main tube.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

  7. DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY


    1. A01VKVJE01
      Text in Illustration
      *1 Checker
      *2 Fuel Tube Connector
      *3 O-ring
      *4 Retainer
      A01VL3H Pinch
      A01VE7C Pull

      Release the lock as shown in the illustration.

    2. Pull the retainer and disconnect the fuel return tube.

      Note


      • Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.

      • The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.

      • Do not use any tools.

      • Do not bend or twist the tubes.

      • Protect the contact surface by covering it with a plastic bag.

      • If the connector is stuck, push and pull on the parts to separate them.

  8. REMOVE FUEL TANK ASSEMBLY


    1. A01VLCD

      Remove the bolt.

    2. Remove the bolt, disengage the claw and separate the fuel tank filler pipe assembly.

    3. A01VI8H

      Using an engine lifter, support the fuel tank.

    4. Remove the 4 bolts, and remove the fuel tank and fuel tank side plate.

      Note

      Make sure that the fuel tank does not fall.

  9. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A01VHMV

      Disengage the guide and remove the fuel tank main tube from the fuel tank.

  10. REMOVE FUEL RETURN TUBE SUB-ASSEMBLY


    1. A01VIXD

      Disengage the guide and remove the fuel return tube from the fuel tank.