FUEL INJECTOR INSTALLATION

PROCEDURE


  1. INSTALL FUEL INJECTOR ASSEMBLY


    1. A01VG60

      Apply a light coat of gasoline or spindle oil to new O-rings, and then install one to each fuel injector assembly.

    2. Apply a light coat of gasoline or spindle oil where the fuel delivery pipe contacts each O-ring.

    3. A01VG63E02
      Text in Illustration
      *a Turn
      A01VL3H Push

      While turning the fuel injector assembly left and right, install it to the fuel delivery pipe.

      Note


      • Do not damage the fuel injector assembly or O-ring.

      • Do not twist the O-ring.

      • After installing each fuel injector assembly, check that it turns smoothly. If not, replace the O-ring with a new one.

      Tech Tips

      Use the some procedure to install the other fuel injector assemblies.

  2. INSTALL FUEL PIPE INSULATOR


    1. A01VKS6E02
      Text in Illustration
      *a fuel delivery pipe Side
      *b Cylinder Head Sub-assembly Side

      Install the 2 fuel pipe insulators to the cylinder head sub-assembly.

      Note

      Install the fuel pipe insulators in the correct direction.

  3. INSTALL INJECTOR VIBRATION INSULATOR


    1. Install 3 new injector vibration insulators to the cylinder head sub-assembly.

  4. INSTALL FUEL DELIVERY PIPE


    1. Install the fuel delivery pipe together with 3 fuel injector assemblies to the cylinder head sub-assembly with the 2 bolts.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

      Note


      • Do not drop the fuel injector assemblies when installing the fuel delivery pipe.

      • After installing the fuel delivery pipe, check that the fuel injector assemblies turn smoothly.

      Tech Tips

      The No. 2 fuel pipe clamp is designed so that it cannot be installed if the fuel tube connector is improperly connected.

    2. Install the wire harness clamp bracket to the intake manifold with the bolt.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

    3. Engage the clamp to connect the wire harness to the wire harness clamp bracket.

    4. Connect the 3 fuel injector assembly connectors.

    5. Connect the throttle body with motor assembly connector.

  5. INSTALL FUEL TUBE SUB-ASSEMBLY

    Note

    Check if there is any damage or foreign matter on the connecting parts of the fuel lines.


    1. A01VDXDE02
      Text in Illustration
      *1 Retainer
      *2 Nylon Tube
      *3 Fuel Pipe
      *4 O-ring
      *5 Fuel Tube Connector
      A01VL3H Push

      Connect the fuel tube sub-assembly to the fuel delivery pipe.


      1. Align the fuel tube connector with the fuel pipe, and push them together until the fuel tube connector makes a "click" sound. If it is difficult to push the fuel pipe into the fuel tube connector, apply a small amount of clean engine oil to the tip of the fuel pipe and reinsert it.

      2. After connecting the fuel lines, check that the fuel pipe and fuel tube connector are securely connected by pulling on them.

      3. Engage the clamp to connect the fuel tube sub-assembly to the fuel pipe clamp.

  6. INSTALL EFI FUEL PIPE CLAMP


    1. Install the EFI fuel pipe clamp to the fuel tube sub-assembly and fuel delivery pipe.

  7. INSTALL CYLINDER HEAD COVER GASKET

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  8. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

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  9. CONNECT ENGINE WIRE

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  10. INSTALL DUTY VACUUM SWITCHING VALVE

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  11. INSTALL NO. 1 IGNITION COIL

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  12. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

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  13. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

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  14. INSTALL INLET NO. 1 AIR CLEANER

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  15. INSPECT ENGINE OIL LEVEL

  16. INSPECT FOR ENGINE OIL LEAK

  17. INSPECT FOR FUEL LEAK

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