CYLINDER BLOCK DISASSEMBLY

PROCEDURE


  1. REMOVE TUBE CONNECTOR

    A01VK7DE04
    Text in Illustration
    *1 14 mm deep socket wrench

    1. Using a 14 mm deep socket wrench, remove the tube connector.

  2. REMOVE PISTON SUB-ASSEMBLY WITH CONNECTING ROD


    1. A01VEMXE01

      Using SST, remove the bolts and connecting rod caps.

      SST
      09205-16011
    2. A01VKRE

      Using a ridge reamer, remove all the carbon from the top of the cylinder.

    3. Push the piston, connecting rod and upper bearing through the top of the cylinder block.

      Tech Tips


      • Keep the bearing, connecting rod and cap together.

      • Keep the pistons and connecting rods in the correct order so that they can be returned to their original locations when reassembling.

  3. REMOVE CONNECTING ROD BEARING


    1. Remove the connecting rod bearing from the connecting rod cap.

    2. Remove the connecting rod bearing from the connecting rod.

  4. REMOVE CRANKSHAFT


    1. A01VDPXE05

      Uniformly loosen the bearing cap bolts in several steps in the order shown in the illustration and remove them.

    2. Remove the bearing caps and crankshaft.

  5. REMOVE UPPER CRANKSHAFT THRUST WASHER

    A01VE6X

    1. Remove the upper crankshaft thrust washer from the cylinder block.

  6. REMOVE CRANKSHAFT BEARING


    1. Remove the crankshaft thrust washer upper from the cylinder block.

    2. Remove the crankshaft bearing from the bearing cap.

  7. REMOVE PISTON RING SET

    A01VI53

    Tech Tips

    Keep the piston rings in the correct combination and order so that they can be returned to their original locations when reassembled.


    1. Using a piston ring expander, remove compression rings No. 1 and No. 2 and the oil ring.

  8. REMOVE WITH PIN PISTON SUB-ASSEMBLY


    1. A01VK64

      Using a screwdriver, pry out the snap ring and remove the piston pin.

      Note

      Do not change the combinations of the pistons and piston pins.

  9. REMOVE NO. 1 OIL NOZZLE SUB-ASSEMBLY


    1. A01VHAO

      Using a 5 mm hexagon wrench, remove the 4 bolts and the 4 oil nozzles.

  10. REMOVE OIL JET


    1. A01VI07

      Remove the oil jet from the cylinder block.