REAR CRANKSHAFT OIL SEAL(w/ Stop And Start System) INSTALLATION

CAUTION / NOTICE / HINT

Note

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust from the moving section could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

PROCEDURE


  1. INSTALL REAR ENGINE OIL SEAL


    1. Remove any old packing material and be careful not to drop any oil on the contact surfaces of the oil pan sub-assembly and cylinder block sub-assembly.

    2. A01VL8PE01
      Text in Illustration
      *a Seal Packing

      Apply seal packing in a continuous bead as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Install a new rear engine oil seal within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    3. A01VI44E07
      Text in Illustration
      *a Seal Packing
      *b 2.0 mm (0.0787 in.)

      Wipe off the excess seal packing, leaving only the specified amount in the areas shown in the illustration.

    4. Using SST, press in a new rear engine oil seal until its surface is flush with the cylinder block sub-assembly and oil pan sub-assembly.

      SST
      09223-47020
      09950-50013   ( 09951-05010, 09952-05010, 09953-05020, 09954-05021, 09955-05010, 09957-04010 )
      A01VEE7E02
      Text in Illustration
      *a Turn *b Hold
      *c Engine Front *d Engine Rear
      Oil seal standard depth
      -0.2 to 1.2 mm (-0.0079 to 0.0472 in.)

      Note


      • Make sure there is no foreign matter on the lip of the rear engine oil seal.

      • Make sure there is no oil or grease on the outer circumference of the rear engine oil seal.

      • Do not press in the rear engine oil seal at an angle.

      • Wipe off extra grease from the crankshaft.

      • Apply a small amount of molybdenum grease to the threaded portion and tip of SST center bolt (09953-05020) before using.

      Tech Tips

      If necessary, lightly tap SST using a plastic-faced hammer to insert the rear engine oil seal evenly.

      A01VESOE01
      SST
      09950-70010   ( 09951-07150 )
      09223-47020

  2. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)


    1. Using SST, hold the crankshaft pulley.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Install the flywheel sub-assembly to the crankshaft.

    3. Clean the 8 bolts and their holes.

    4. A01VF4ZE55
      Text in Illustration
      *a Adhesive

      Apply adhesive to 2 or 3 end threads at the end of each of the 8 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Note

      To prevent contamination by foreign matter, install immediately after applying adhesive.

    5. A01VHGUE02

      Install and uniformly tighten the 8 bolts in several steps, in the sequence shown in the illustration.

      Torque:
      78 N*m  { 795 kgf*cm, 58 ft.*lbf }

      Note

      Do not start the engine for at least 1 hour after installing the flywheel sub-assembly.

  3. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for CVT)


    1. Using SST, hold the crankshaft pulley.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
    2. A01VE0WE01
      Text in Illustration
      *1 Front Drive Plate Spacer (Reversible)
      *2 Drive Plate and Ring Gear Sub-assembly
      *3 Rear Drive Plate Spacer
      A01VL3H Engine Side
      A01VE7C Transaxle Side

      Install the front drive plate spacer, drive plate and ring gear sub-assembly, and rear drive plate spacer to the crankshaft.

      Note

      As the drive plate and ring gear sub-assembly and the rear drive plate spacer are not reversible, be sure to install them so that they are facing in the direction shown in the illustration.

      Tech Tips

      The front drive plate spacer is reversible.

    3. Clean the 8 bolts and their holes.

    4. A01VF4ZE55
      Text in Illustration
      *a Adhesive

      Apply adhesive to 2 or 3 end threads at the end of each of the 8 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Note

      To prevent contamination by foreign matter, install immediately after applying adhesive.

    5. A01VF9ME02

      Install and uniformly tighten the 8 bolts in several steps, in the sequence shown in the illustration.

      Torque:
      88 N*m  { 897 kgf*cm, 65 ft.*lbf }

      Note

      Do not start the engine for at least 1 hour after installing the drive plate.

  4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)

    Click here

  5. INSTALL CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY (for CVT)

    Click here