CYLINDER HEAD GASKET(w/ DPF) REMOVAL

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PROCEDURE

1. Click here

   INSTALL ENGINE STAND

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2. Click here

   REMOVE ENGINE COVER BRACKET

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3. Click here

   REMOVE GENERATOR ASSEMBLY

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4. Click here

   REMOVE GENERATOR BRACKET

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5. Click here

   REMOVE EGR WITH COOLER PIPE ASSEMBLY

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6. Click here

   REMOVE NO. 1 EGR COOLER BRACKET

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7. Click here

   REMOVE WIRING HARNESS CLAMP BRACKET (for LHD)

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8. Click here

   REMOVE WIRING HARNESS CLAMP BRACKET (for RHD)

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9. Click here

   REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY

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10. Click here

    REMOVE ENGINE OIL LEVEL DIPSTICK SUB-ASSEMBLY

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11. Click here

    REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE SUB-ASSEMBLY

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12. Click here

    REMOVE INTAKE AIR CONNECTOR WITH DIESEL THROTTLE BODY ASSEMBLY

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13. Click here

    REMOVE NOZZLE LEAKAGE PIPE ASSEMBLY

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14. Click here

    REMOVE NO. 1 INJECTION PIPE SUB-ASSEMBLY

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15. Click here

    REMOVE NO. 2 INJECTION PIPE SUB-ASSEMBLY

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16. Click here

    REMOVE NO. 3 INJECTION PIPE SUB-ASSEMBLY

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17. Click here

    REMOVE FUEL INLET PIPE SUB-ASSEMBLY

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18. Click here

    REMOVE NO. 4 INJECTION PIPE SUB-ASSEMBLY

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19. Click here

    REMOVE NO. 1 FUEL HOSE

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20. Click here

    DISCONNECT NO. 2 FUEL HOSE

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21. Click here

    REMOVE NO. 2 NOZZLE LEAKAGE PIPE

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22. Click here

    REMOVE FUEL PUMP PROTECTOR

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23. Click here

    REMOVE SUPPLY PUMP ASSEMBLY

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24. Click here

    REMOVE NO. 1 GLOW PLUG CONNECTOR

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25. Click here

    REMOVE GLOW PLUG ASSEMBLY

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26. Click here

    REMOVE COMMON RAIL ASSEMBLY

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27. Click here

    REMOVE NO. 1 NOZZLE HOLDER CLAMP

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28. Click here

    REMOVE NOZZLE HOLDER CLAMP SEAT

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29. Click here

    REMOVE INJECTOR ASSEMBLY

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30. Click here

    REMOVE INJECTION NOZZLE SEAT

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31. Click here

    REMOVE NO. 2 OIL COOLER HOSE

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32. Click here

    REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

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33. Click here

    REMOVE VACUUM PUMP ASSEMBLY

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34. Click here

    REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

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35. Click here

    REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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36. Click here

    REMOVE ENGINE MOUNTING BRACKET RH

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37. Click here

    REMOVE NO. 2 TIMING CHAIN COVER

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38. Click here

    REMOVE CAMSHAFT POSITION SENSOR

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39. Click here

    REMOVE CRANKSHAFT DAMPER SUB-ASSEMBLY

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40. Click here

    DISCONNECT WATER INLET HOSE LH

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41. Click here

    REMOVE TIMING CHAIN COVER ASSEMBLY

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42. Click here

    REMOVE TIMING CHAIN COVER OIL SEAL

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43. Click here

    REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

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44. Click here

    REMOVE CHAIN TENSIONER SLIPPER

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45. Click here

    REMOVE NO. 1 CHAIN VIBRATION DAMPER

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46. Click here

    REMOVE CHAIN SUB-ASSEMBLY

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47. Click here

    REMOVE CAMSHAFT

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48. Click here

    REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

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49. Click here

    DISCONNECT WATER INLET HOSE RH

    
    

    1. Slide the hose clip and disconnect the water inlet hose RH from the water outlet sub-assembly.

50. Click here

    REMOVE CYLINDER HEAD SUB-ASSEMBLY

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51. Click here

    REMOVE CYLINDER HEAD GASKET

    
    

    1. Remove the cylinder head gasket from the cylinder head sub-assembly.