ENGINE UNIT REASSEMBLY

PROCEDURE


  1. INSTALL CYLINDER BLOCK WATER JACKET SPACER (w/ Cylinder Block Water Jacket Spacer)

    A000FU1E03
    Text in Illustration
    *a Engine Front Side

    1. Install the cylinder block water jacket spacer to the cylinder block.

  2. INSTALL CYLINDER HEAD GASKET

    Click here

  3. INSTALL CYLINDER HEAD SUB-ASSEMBLY

    Note

    Place the cylinder head sub-assembly gently in order not to damage the cylinder head gasket.


    1. Place the cylinder head on the cylinder block.

    2. Install the 8 plate washers to the cylinder head sub-assembly.

      Note

      Do not drop the washers into the cylinder head sub-assembly.

    3. A000JUSE02
      Text in Illustration
      *a Apply Engine Oil

      Apply engine oil to each cylinder head set bolt thread and seating surface.

    4. A000HK6E11

      Using several passes, uniformly install and tighten the 8 cylinder head set bolts with an 8 mm bi-hexagon wrench in the order shown in the illustration.

      Torque:
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }
    5. A000FX8E03
      Text in Illustration
      *a Paint Mark

      Mark the front of each cylinder head set bolt with paint.

    6. Retighten the cylinder head set bolts by additional 180° as shown in the illustration.

    7. Check that the painted marks are now 180° from the front.

    8. A000L8OE01
      Text in Illustration
      *a Direction to wipe off
      *b Before wiping off
      *c After wiping off

      After tightening the cylinder head set bolts, wipe off the seal packing material that seeped out from the contact surface between the cylinder head sub-assembly and cylinder block.

      Note


      • Be sure to wipe off the seal packing from inside to outside, parallel to the joint line.

      • Be sure to avoid clogging the bolt holes when wiping off the seal packing.

  4. INSTALL VALVE LIFTER


    1. Apply engine oil to the circumference of the valve lifters.

    2. A000KG0

      Install the valve lifters straight into the lifter holes.

      Note

      Check that the valve lifters turn smoothly after installing them.

  5. INSTALL ENGINE REAR OIL SEAL

    A000LE4

    1. Apply engine oil to the lip of a new engine rear oil seal.

      Text in Illustration
      A000IXJ Apply Engine Oil

    2. Using SST, tap the engine rear oil seal straight in.

      A000HY2E01
      Text in Illustration
      *1 Engine Rear Oil Seal Retainer *2 Wooden Block
      SST
      09223-15020
      09950-70010   ( 09951-07200 )
      Standard depth
      -1.0 to 0.5 mm (-0.0394 to 0.0197 in.)

      Note


      • Keep the lip free from foreign materials.

      • Do not tap on the engine rear oil seal at an angle.

  6. INSTALL ENGINE REAR OIL SEAL RETAINER

    A000DV8

    1. Install the stud bolt to the engine rear oil seal retainer.

    2. A000KH8E01
      Text in Illustration
      *a Seal Packing

      Apply a continuous bead of seal packing as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
    3. A000IU8

      Install the engine rear oil seal retainer to the cylinder block with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note


      • Install the engine rear oil seal retainer within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.

      • Do not add engine oil for at least 2 hours after installation.

      • Do not start the engine for at least 2 hours after installation.

  7. INSTALL VENTILATION BAFFLE PLATE


    1. Clean the installation surface of the cylinder block and ventilation baffle plate.

    2. A000IPSE04
      Text in Illustration
      *a Seal Packing

      Apply a continuous bead of seal packing as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
    3. A000JI1E03

      Install the ventilation baffle plate in the order shown in the illustration with the 6 bolts and 2 nuts.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

      Note

      Install the ventilation baffle plate within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.

  8. INSTALL CAMSHAFTS

    A000D98E03

    1. Before installing the camshaft, turn the crankshaft approximately 90° in the engine revolution direction from the point where the No. 1 piston is set at the TDC so that the lifted valve and piston do not touch each other.

    2. A000GCQE06
      Text in Illustration
      *a Apply Engine Oil

      Apply engine oil to the contact areas of the cam and journal of the camshaft and No. 2 camshaft.

    3. A000ENTE02
      Text in Illustration
      *1 No. 1 Camshaft
      *2 No. 2 Camshaft
      *3 No. 3 Cylinder
      *4 No. 1 Cylinder
      *5 No. 2 Cylinder

      Install the camshafts as shown in the illustration.

    4. A000LBRE03
      Text in Illustration
      *1 No. 1 Camshaft Bearing Cap
      *2 No. 2 Camshaft Bearing Cap

      Set the No. 1 camshaft bearing cap and No. 2 camshaft bearing caps and tighten the bolts in the order shown in the illustration.

      Torque:
      No. 1 Camshaft bearing cap
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }
      No. 2 Camshaft bearing cap
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

      Note


      • Install the bearing caps with the front marks facing the engine front.

      • Install the bolts in the correct positions by referring to the numbers inscribed on the bolts and the table below.

      Installation position of the No. 2 bearing cap
      Installation position Inscribed No.
      Intake No. 1 cylinder I2
      Intake No. 2 cylinder I3
      Intake No. 3 cylinder I4
      Exhaust No. 1 cylinder E2
      Exhaust No. 2 cylinder E3
      Exhaust No. 3 cylinder E4

  9. INSTALL CAMSHAFT TIMING GEAR


    1. Insert the camshaft timing gear so that the knock pin on the No. 2 camshaft end fits into the groove.

    2. A000INTE01
      Text in Illustration
      *a Hold
      *b Turn

      While holding the hexagonal portion of the No. 2 camshaft, tighten the bolts to install the camshaft timing gear.

      Torque:
      47 N*m  { 479 kgf*cm, 35 ft.*lbf }

  10. INSTALL CAMSHAFT TIMING SPROCKET ASSEMBLY


    1. Apply engine oil to the camshaft timing sprocket assembly installation portion of the camshaft .

    2. Insert the knock pin on the camshaft end into the knock hole in the camshaft timing sprocket assembly.

      Note


      • Slightly turn the camshaft timing sprocket assembly to make sure that the knock pin is securely installed after inserting the knock pin.

      • The end surface of the camshaft timing sprocket assembly may be damaged if the camshaft timing sprocket assembly is turned with excessive force when the knock pin is not inserted.

    3. A000IQ3E01
      Text in Illustration
      *a Hold
      *b Turn

      While holding the hexagonal portion of the camshaft, tighten the bolts to install the camshaft timing sprocket assembly.

      Torque:
      47 N*m  { 479 kgf*cm, 35 ft.*lbf }

  11. INSPECT VALVE CLEARANCE

    Click here

  12. ADJUST VALVE CLEARANCE

    Click here

  13. INSTALL CRANKSHAFT STRAIGHT PIN

    A000EMU

    1. Install the crankshaft straight pin to the crankshaft groove.

  14. INSTALL CRANKSHAFT TIMING SPROCKET

    A000DJM

    1. Align the groove of the crankshaft timing sprocket with the key of the crankshaft and install the crankshaft timing sprocket.

  15. INSTALL TIMING CHAIN GUIDE

    A000I1F

    1. Install the timing chain guide with the 2 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  16. INSTALL CHAIN SUB-ASSEMBLY

    A000LH8E02
    Text in Illustration
    *a Yellow Mark Plate
    *b Timing Mark

    1. Align the yellow mark plate with the timing mark of the crankshaft timing sprocket and install the timing chain sub-assembly, as shown in the illustration.

    2. A000KA1E11
      Text in Illustration
      *a Timing Mark
      *b Orange Mark Plate

      Align the 2 orange mark plates with the timing marks of the camshaft timing sprockets and install the timing chain sub-assembly, as shown in the illustration.

  17. INSTALL TIMING CHAIN TENSION ARM

    A000E42

    1. Install the timing chain tension arm with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  18. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY

    A000EQJ

    1. Slightly turn the hexagonal portion of the camshaft assembly (intake side) counterclockwise to leave some slack on the chain of the No. 1 timing chain tensioner assembly side.

    2. A000J0RE01
      Text in Illustration
      *a Hexagon Wrench

      Install a new chain tensioner gasket and No. 1 chain tensioner assembly with the 2 bolts.

      Torque:
      11 N*m  { 107 kgf*cm, 8 ft.*lbf }

    3. Remove the hexagon wrench, turn the crankshaft 2 complete revolutions and operate the chain tension.

    4. A000JKOE07
      Text in Illustration
      *a Timing Mark

      Make sure that the timing mark of the sprocket camshaft timing is at the top with the timing chain tensed (set No. 1 piston to the TDC/exhaust).

  19. INSTALL TIMING CHAIN COVER OIL SEAL

    A000IYTE02

    1. Apply engine oil to the lip of a new timing chain cover oil seal.

      Text in Illustration
      *a Engine oil
    2. A000KO3E02

      Using SST, tap the timing chain cover oil seal straight in.

      SST
      09950-60010   ( 09951-00500, 09952-06010 )
      09950-70010   ( 09951-07200 )
      Standard depth
      -1.0 to 0.5 mm (-0.0394 to 0.0197 in.)

      Note

      Do not tap the timing chain cover oil seal at an angle.

  20. INSTALL STUD BOLT (for TMC Made)


    1. Apply adhesive to 2 or 3 threads (timing chain cover side) of the 2 stud bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1344 or equivalent
    2. A000I8C

      Install the 2 stud bolts to the timing chain cover sub-assembly.

  21. INSTALL STUD BOLT (for TMMF Made)


    1. Apply adhesive to 2 or 3 threads (timing chain cover side) of the stud bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1344 or equivalent
    2. A000HGT

      Install the stud bolt to the timing chain cover sub-assembly.

  22. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    1. Remove any old packing material remaining on the sealing surfaces before applying seal packing.

    2. Clean and degrease the contact surfaces of the timing chain cover sub-assembly, cylinder head sub-assembly, cylinder block and confirm that no oil, moisture, or other foreign matter remains on the surfaces.

    3. A000H53

      Install a new oil pump gasket to the cylinder block.

    4. Apply seal packing to the timing chain cover sub-assembly as shown in the following illustration.

      A000KVXE06
      Text in Illustration
      *a Toyota Genuine Seal Packing Black, Three Bond 1207B *b Toyota Genuine Seal Packing 1282B, Three Bond 1282B
      Seal packing
      Water pump part
      Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent
      Other part
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    5. A000DO9E03

      Temporarily install the timing chain cover sub-assembly with the 11 bolts.

      Bolt Length
      Item Length
      Bolt A 80 mm (3.150 in.)
      Bolt B 40 mm (1.575 in.)

      Bolt C

      (with washer)

      		 45 mm (1.772 in.)
      Bolt D 70 mm (2.756 in.)
    6. A000J5J

      Install a new oil filter bracket gasket to the timing chain cover sub-assembly.

    7. A000GRHE03

      Temporarily install the oil filter bracket with the 3 bolts.

      Bolt Length
      Item Length
      Bolt A 80 mm (3.150 in.)
    8. A000KXIE01
      Text in Illustration
      *a Water Pump Side

      Install a new water pump gasket to the timing chain cover sub-assembly as shown in the illustration.

    9. A000KLFE03

      Temporarily install the engine water pump assembly with the 5 bolts.

      Bolt Length
      Item Length
      Bolt E 20 mm (0.787 in.)
      Bolt F 50 mm (1.969 in.)
      Bolt G 45 mm (1.772 in.)

    10. Fully tighten the timing chain cover sub-assembly with the 19 bolts in the order shown in the illustration.

      A000KSNE03
      Torque:
      Bolt A, C
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }
      Bolt B, D
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }
      Bolt E, F, G
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }
      Bolt Length
      Item Length
      Bolt A 80 mm (3.150 in.)
      Bolt B 40 mm (1.575 in.)

      Bolt C

      (with washer)

      		 45 mm (1.772 in.)
      Bolt D 70 mm (2.756 in.)
      Bolt E 20 mm (0.787 in.)
      Bolt F 50 mm (1.969 in.)
      Bolt G 45 mm (1.772 in.)

    11. Wipe off the excess seal packing.

  23. INSTALL DRAIN PLUG


    1. A000GBW

      Install the drain plug with a new gasket.

      Torque:
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }

  24. INSTALL TIGHT PLUG

    A000K5QE03
    Text in Illustration
    *a Adhesive

    1. Clean the plug and the bolt holes of the timing chain cover sub-assembly and apply adhesive to the threads of the tight plug.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    2. A000LEWE07
      Text in Illustration
      *a 8 mm Socket Hexagon Wrench

      Using an 8 mm socket hexagon wrench, install the tight plug.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

      Note

      Do not start the engine for at least 1 hour after installing.

  25. INSTALL CRANKSHAFT PULLEY

    A000GC8E01
    Text in Illustration
    *a Hold
    *b Turn

    1. Align the pulley set key with the key groove of the crankshaft pulley, and then slide on the crankshaft pulley.

    2. Using SST, install the crankshaft pulley bolt.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
      Torque:
      180 N*m  { 1835 kgf*cm, 133 ft.*lbf }

  26. INSTALL OIL FILTER SUB-ASSEMBLY

    A000IYCE01

    1. Check and clean the oil filter sub-assembly installation surface.

    2. Apply clean engine oil to the gasket of a new oil filter.

    3. Gently screw the oil filter sub-assembly into place, then tighten it until the gasket comes into contact with the seat.

    4. Using SST, tighten the oil filter sub-assembly.

      SST
      09228-06501
      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  27. CONNECT WATER BY-PASS HOSE

    A000JHA

    1. Connect the water by-pass hose to the No. 1 water by-pass pipe and slide the hose clip to secure it.

  28. CONNECT NO. 1 WATER BY-PASS PIPE


    1. A000E1C

      Connect the water by-pass hose with No. 1 water by-pass pipe to the timing chain cover sub-assembly and slide the hose clip to secure it.

    2. A000I8BE01
      Text in Illustration
      *a Folded Tab

      Install a new water by-pass pipe gasket and No. 1 water by-pass pipe to the cylinder head sub-assembly and cylinder block with the 3 bolts.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

      Note

      Install the water by-pass pipe gasket with its folded tab towards the No. 1 water by-pass pipe.

  29. INSTALL THERMOSTAT

    A000FGK

    1. Install a new water outlet gasket to the thermostat.

    2. A000G4WE05
      Text in Illustration
      *a Upper Indication
      *b Jiggle Pin

      Install the thermostat to the water inlet with the jiggle pin facing straight upward.

  30. INSTALL WATER INLET

    A000ERU

    1. Install the water inlet with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

      Note


      • Avoid catching the rubber gasket of thermostat under the water inlet.

      • Do not use a water inlet that has been dropped.

      • Ensure that gasket is secured between the water inlet and cylinder block.

  31. INSTALL OIL STRAINER SUB-ASSEMBLY


    1. Install a new oil strainer gasket to the oil strainer sub-assembly.

    2. A000JT4

      Install the oil strainer sub-assembly to the timing chain cover sub-assembly with the 3 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  32. INSTALL OIL PAN SUB-ASSEMBLY (for TMC Made)


    1. Remove any old packing material remaining on the sealing surfaces before applying seal packing.

    2. Clean and degrease the contact surfaces of the oil pan sub-assembly, cylinder block and confirm that no oil, moisture, or other foreign matter remains on the surfaces.

    3. A000G7DE06
      Text in Illustration
      *a Toyota Genuine Seal Packing Black, Three Bond 1207B
      *b Contact surface between timing chain cover and cylinder block
      *c Contact surface between oil seal retainer and cylinder block

      Apply seal packing to the oil pan sub-assembly as shown in the following illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Start and finish applying the seal packing on the seal surface with the cylinder block.

      • Apply seal packing to the contact surfaces between the timing chain cover sub-assembly and cylinder block, and between the engine rear oil seal retainer and cylinder block.

      • Install the oil pan sub-assembly within 3 minutes and tighten the bolts within 15 minutes of applying seal packing.

    4. A000J0XE01
      Text in Illustration
      *1 Nut

      Temporarily install the oil pan sub-assembly with the 12 bolts and 3 nuts.

    5. A000K2CE01

      Fully tighten the 6 bolts in the order shown in the illustration.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }
    6. A000FAUE01
      Text in Illustration
      *1 Nut

      Fully tighten the 6 bolts and 3 nuts.

      Torque:
      Bolt A
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }
      Bolt B, Nut
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  33. INSTALL OIL PAN SUB-ASSEMBLY (for TMMF Made)


    1. Remove any old packing material remaining on the sealing surfaces before applying seal packing.

    2. Clean and degrease the contact surfaces of the oil pan sub-assembly, cylinder block and confirm that no oil, moisture, or other foreign matter remains on the surfaces.

    3. A000G7DE06
      Text in Illustration
      *a Toyota Genuine Seal Packing Black, Three Bond 1207B
      *b Contact surface between timing chain cover and cylinder block
      *c Contact surface between oil seal retainer and cylinder block

      Apply seal packing to the oil pan sub-assembly as shown in the following illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Start and finish applying the seal packing on the seal surface with the cylinder block.

      • Apply seal packing to the contact surfaces between the timing chain cover sub-assembly and cylinder block, and between the engine rear oil seal retainer and cylinder block.

      • Install the oil pan sub-assembly within 3 minutes and tighten the bolts within 15 minutes of applying seal packing.

    4. A000HETE02
      Text in Illustration
      *1 Nut

      Temporarily install the oil pan sub-assembly with the 13 bolts and 2 nuts.

    5. A000GRCE01

      Fully tighten the 6 bolts in the order shown in the illustration.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }
    6. A000H1ME01
      Text in Illustration
      *1 Nut

      Fully tighten the 7 bolts and 2 nuts.

      Torque:
      Bolt A
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }
      Bolt B, Nut
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  34. INSTALL OIL PAN DRAIN PLUG

    A000IHG

    1. Install the oil pan drain plug with a new oil pan drain plug gasket.

      Torque:
      30 N*m  { 301 kgf*cm, 22 ft.*lbf }

  35. INSTALL VENTILATION VALVE SUB-ASSEMBLY

    A000GWPE03
    Text in Illustration
    *1 Ventilation Valve Sub-assembly
    *2 Grommet

    1. Install a new grommet, as shown in the illustration.

    2. Install the ventilation valve sub-assembly.

  36. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY


    1. Clean the cylinder head cover sub-assembly, cylinder head sub-assembly and timing chain cover sub-assembly.

    2. A000FLH

      Install a new cylinder head cover gasket into the groove on the cylinder head cover sub-assembly and onto the center bosses.

      Note

      Insert the gasket securely until it completely fits into the bosses.

    3. A000JUIE02
      Text in Illustration
      *1 Seal Packing

      Apply a continuous bead of seal packing to the contact surface between the cylinder head sub-assembly and timing chain cover sub-assembly, as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note

      Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.

    4. Temporarily install the cylinder head cover sub-assembly with the 13 bolts and 2 nuts.

    5. A000KP3E01
      Text in Illustration
      *1 Nut

      Fully tighten the 2 bolts A, then fully tighten the 2 nuts, then fully tighten the 11 bolts B.

      Torque:
      7.7 N*m  { 79 kgf*cm, 68 in.*lbf }

  37. INSTALL OIL FILLER CAP SUB-ASSEMBLY


    1. Install a new oil filler cap gasket to the oil filler cap sub-assembly.

    2. A000G36

      Install the oil filler cap sub-assembly.

  38. INSTALL OIL CONTROL VALVE FILTER

    A000L6YE02
    Text in Illustration
    *1 Oil Control Valve Filter
    *2 Gasket
    *3 Head Taper Screw Plug

    1. Install the oil control valve filter onto the tight plug.

    2. A000EY7E03
      Text in Illustration
      *a 8 mm Hexagon Wrench

      Install a new gasket and install the oil control valve filter using an 8 mm hexagon wrench.

      Torque:
      25 N*m  { 250 kgf*cm, 18 ft.*lbf }

  39. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY

    A000H58E09
    Text in Illustration
    *a Adhesive

    1. Apply adhesive to 2 or 3 threads of the engine oil pressure switch assembly.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.
    2. A000GIME03
      Text in Illustration
      *a 24 mm Deep Socket Wrench

      Using a 24 mm deep socket wrench, install the engine oil pressure switch assembly.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

      Note

      Do not start the engine for at least 1 hour after installation.

  40. INSTALL KNOCK SENSOR


    1. A000HTUE01
      Text in Illustration
      *a Upper
      A000E0R Front of Engine

      Install the knock sensor with the bolt as shown in the illustration.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

      Note


      • If a component has been dropped or subjected to a strong impact, replace it.

      • Make sure that each knock sensor is in the correct position.

  41. INSTALL CRANKSHAFT POSITION SENSOR

    A000FBC

    1. Apply a light coat of engine oil to the O-ring.

      Note

      If reusing the crankshaft position sensor, be sure to inspect the O-ring.

    2. Install the crankshaft position sensor with the bolt.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Note


      • If a component has been dropped or subjected to a strong impact, replace it.

      • Make sure that the O-ring is not damaged or does not jump out of position during installation.

  42. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY


    1. Apply a light coat of engine oil to the O-ring.

      Note

      If reusing the camshaft timing oil control valve assembly, be sure to inspect the O-ring.

    2. A000JRF

      Install the camshaft timing oil control valve assembly with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note


      • If a component has been dropped or subjected to a strong impact, replace it.

      • Make sure that the O-ring is not damaged or does not jump out of position during installation.

  43. INSTALL ENGINE COOLANT TEMPERATURE SENSOR

    A000J6UE03
    Text in Illustration
    *a 19 mm Deep Socket Wrench

    1. Install a new gasket to the engine coolant temperature sensor.

    2. Using a 19 mm deep socket wrench, install the engine coolant temperature sensor.

      Torque:
      20 N*m  { 200 kgf*cm, 14 ft.*lbf }

  44. INSTALL CAMSHAFT POSITION SENSOR

    A000HSX

    1. Apply a light coat of engine oil to the O-ring.

      Note

      If reusing the camshaft position sensor, be sure to inspect the O-ring.

    2. Install the camshaft position sensor with the bolt.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Note


      • If a component has been dropped or subjected to a strong impact, replace it.

      • Make sure that the O-ring is not damaged or does not jump out of position during installation.

  45. INSTALL SPARK PLUG

    Click here