REAR CRANKSHAFT OIL SEAL INSTALLATION

PROCEDURE


  1. INSTALL ENGINE REAR OIL SEAL


    1. A01VGWV

      Apply engine oil to the lip of a new engine rear oil seal.

      Text in Illustration
      A01VEA4 Apply Engine Oil

      Note

      Keep the lip free from foreign materials.

    2. A01VM87E02

      Using SST and a hammer, evenly tap the engine rear oil seal until its surface is flush with the engine rear oil seal retainer edge.

      Standard depth
      -0.5 to 1.0 mm (-0.0197 to 0.0394 in.)
      SST
      09223-15020
      09950-70010   ( 09951-07200 )

      Note

      Do not tap on the engine rear oil seal at an angle.

  2. INSTALL FLYWHEEL SUB-ASSEMBLY


    1. Using SST, hold the crankshaft pulley.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Clean the 6 bolts and 6 bolt holes.

    3. A01VF4ZE35
      Text in Illustration
      *a Adhesive

      Apply adhesive to the 2 or 3 threads at the end of each of the 6 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

      Note

      To prevent contamination by foreign matter, install immediately after applying adhesive.

    4. A01VJPZE01

      Install the flywheel sub-assembly to the crankshaft with the 6 bolts in the sequence shown in the illustration.

      Torque:
      78 N*m  { 795 kgf*cm, 58 ft.*lbf }

      Note

      Do not start the engine for at least 1 hour after installation.

  3. INSTALL CLUTCH DISC ASSEMBLY

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  4. INSTALL CLUTCH COVER ASSEMBLY

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  5. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY

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  6. INSTALL MANUAL TRANSAXLE ASSEMBLY

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