CYLINDER HEAD GASKET INSTALLATION

PROCEDURE

1. INSTALL CYLINDER HEAD GASKET

   

   Text in Illustration

   *1	Seal Packing

   
   

   1. Apply seal packing to a new cylinder head gasket as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note

      
      

      • Clean the sealing surfaces of the cylinder head gasket, cylinder head and cylinder block.

      • Apply seal packing to the bead on the cylinder head gasket.

      • Install the cylinder head within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.

   2. Install the cylinder head gasket onto the cylinder block.

2. INSTALL CYLINDER HEAD SUB-ASSEMBLY

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3. INSTALL CAMSHAFTS

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4. TIGHTEN CAMSHAFT TIMING SPROCKET ASSEMBLY

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5. INSTALL TIMING CHAIN GUIDE

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6. INSTALL CRANKSHAFT TIMING SPROCKET

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7. INSTALL CHAIN SUB-ASSEMBLY

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8. INSTALL TIMING CHAIN TENSION ARM

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9. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY

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10. INSTALL TIMING CHAIN COVER OIL SEAL

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11. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

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12. INSTALL CRANKSHAFT PULLEY

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13. INSTALL OIL PAN SUB-ASSEMBLY (for TMC Made)

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14. INSTALL OIL PAN SUB-ASSEMBLY (for TMMF Made)

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15. INSTALL NO. 1 WATER BY-PASS PIPE

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16. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

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17. INSTALL WIRE HARNESS CLAMP BRACKET

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18. INSTALL NO. 1 IGNITION COIL

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19. INSTALL CRANKSHAFT POSITION SENSOR

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20. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

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21. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

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22. INSTALL MANIFOLD STAY

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23. INSTALL EGR INLET EXHAUST MANIFOLD PLATE

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24. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

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25. INSTALL ENGINE OIL LEVEL DIPSTICK SUB-ASSEMBLY

26. TEMPORARILY INSTALL EGR VALVE ASSEMBLY

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27. TEMPORARILY INSTALL NO. 1 INTAKE MANIFOLD INSULATOR

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28. INSTALL INTAKE MANIFOLD

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29. INSTALL INTAKE MANIFOLD STAY

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30. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY

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31. INSTALL AIR CLEANER CAP SUPPORT

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32. INSTALL WATER BY-PASS HOSE ASSEMBLY

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33. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

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34. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

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35. INSTALL ENGINE ASSEMBLY

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